Exploring the Root Causes of Wide Thermal Cracks in the Southwestern United States

Wide thermal cracks are a common form of pavement distress affecting primary state and county highways, urban residential streets, and parking lots across the Southwest climatic regions. These cracks are primarily caused by thermal fatigue, driven by diurnal temperature variations despite the lack of extremely cold events. This research aims to identify and analyze the local factors contributing to the initiation and propagation of thermal fatigue cracks. Field cores are collected from 12 sites exhibiting wide thermal cracks in the Phoenix metropolitan area in Arizona to evaluate their volumetric properties and the degree of binder aging. Advanced finite element (FE) models were developed to examine the influence of pavement structures and local climatic conditions on the development of tensile stresses due to thermal fatigue. The FE analysis indicated a high magnitude of thermal stresses due to cyclic temperature variations in Arizona compared to colder regions in the United States. Based on the forensic investigation and analysis performed, the initiation of wide cracks was shown to be primarily due to repeated localized damage from frequent thermal fatigue events on severely aged pavements. This damage is exacerbated by low air voids in mineral aggregate, an insufficient effective binder volume. and excessive binder aging, which compromise the structural integrity of the pavement.