Weak faults diagnosis of high-pressure common rail systems

In order to address the challenges associated with diagnosing weak faults in high-pressure common rail systems, this study proposes a weak fault diagnosis method that is based on the Pied Kingfisher Optimizer (PKO), Variational Mode Decomposition (VMD), and Long Short-Term Memory (LSTM) networks. A fitness function is constructed by combining the cross-correlation coefficient with the cross-entropy loss function to optimize the parameters of VMD and LSTM. A fault diagnosis model for high-pressure common rail systems is established. The efficiency of the proposed model is substantiated through the implementation of an experimental platform designed for high-pressure common rail fault diagnosis. The experimental results demonstrate the efficiency of the proposed method in diagnosing plunger cracks and leaks in high-pressure common rail systems, with an accuracy rate exceeding 95%. This indicates the method's high performance in identifying and diagnosing weak faults in high-pressure common rail systems.

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Publication Details

Journal
Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Published
2026-01-05
DOI
https://doi.org/10.1177/09544070251397456
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

Weak faults diagnosis of high-pressure common rail systems

Y Li, Xiaoliang Hui, Du Huang, Ziqiang Chen et al.
Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Machine Fault Diagnosis Techniques
article

Weak faults diagnosis of high-pressure common rail systems

Y Li, Xiaoliang Hui, Du Huang, Ziqiang Chen, Hui Xu, Lei Shi
article en

Abstract

In order to address the challenges associated with diagnosing weak faults in high-pressure common rail systems, this study proposes a weak fault diagnosis method that is based on the Pied Kingfisher Optimizer (PKO), Variational Mode Decomposition (VMD), and Long Short-Term Memory (LSTM) networks. A fitness function is constructed by combining the cross-correlation coefficient with the cross-entropy loss function to optimize the parameters of VMD and LSTM. A fault diagnosis model for high-pressure common rail systems is established. The efficiency of the proposed model is substantiated through the implementation of an experimental platform designed for high-pressure common rail fault diagnosis. The experimental results demonstrate the efficiency of the proposed method in diagnosing plunger cracks and leaks in high-pressure common rail systems, with an accuracy rate exceeding 95%. This indicates the method's high performance in identifying and diagnosing weak faults in high-pressure common rail systems.

Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Shanghai Jiao Tong University (CN), Xinjiang Machinery Research Institute (China) (CN), Heilongjiang Academy of Agricultural Machinery Engineering (CN)
Openalex Percentile: Top 94%
Machine Fault Diagnosis Techniques
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