Research on Particle–Gel Composite Lost Circulation Control Technology for Deepwater High-Temperature and High-Pressure Fractured Formations

During deepwater drilling operations in the Baiyun block of the eastern South China Sea, high-temperature and high-pressure formation leakage was frequently encountered. Traditional plugging materials lacked adequate stability under these conditions and failed to establish reliable plugs. As the development of the Baiyun Block progressed, it was found that the formation temperature at the BY5 area well reached 182.2 °C at a depth of 4527 m. At a depth of 5206 m, the bottom-hole temperature of the well increased to 223.81 °C, and the pressure rose to 10 MPa. An urgent need has emerged to develop a plugging system capable of operating stably under high-temperature and high-pressure conditions to enhance the safety and success rate of deepwater drilling. In this study, a high-temperature-resistant polymer for controlling leakage rate, an inorganic pressure-bearing particulate material with supporting capability, and a gel that gradually solidifies under high-temperature conditions were developed. Through systematic optimization, a synergistic plugging system was established. Laboratory evaluations demonstrated that the system maintained favorable fluidity and structural integrity under high-temperature and high-pressure conditions, rapidly constructed stable plugging layers across fractures of varying widths, and withstood high differential pressures while resisting backflow-induced erosion. The results indicate that the system exhibits significant plugging performance and strong potential for engineering application, providing reliable technical support for deepwater oil and gas development.

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Publication Details

Journal
Processes
Published
2026-01-07
DOI
https://doi.org/10.3390/pr14020217
Primary Topic
Drilling and Well Engineering
Type
article
Field-Weighted Citation Impact
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article

Research on Particle–Gel Composite Lost Circulation Control Technology for Deepwater High-Temperature and High-Pressure Fractured Formations

Zhihua Rao, Y. Huang, Lei Pu, Libin Chen et al.
Processes
Drilling and Well Engineering
article

Research on Particle–Gel Composite Lost Circulation Control Technology for Deepwater High-Temperature and High-Pressure Fractured Formations

Zhihua Rao, Y. Huang, Lei Pu, Libin Chen, D. Xu, Yao You, De Yan, Peng Xu
article en

Abstract

During deepwater drilling operations in the Baiyun block of the eastern South China Sea, high-temperature and high-pressure formation leakage was frequently encountered. Traditional plugging materials lacked adequate stability under these conditions and failed to establish reliable plugs. As the development of the Baiyun Block progressed, it was found that the formation temperature at the BY5 area well reached 182.2 °C at a depth of 4527 m. At a depth of 5206 m, the bottom-hole temperature of the well increased to 223.81 °C, and the pressure rose to 10 MPa. An urgent need has emerged to develop a plugging system capable of operating stably under high-temperature and high-pressure conditions to enhance the safety and success rate of deepwater drilling. In this study, a high-temperature-resistant polymer for controlling leakage rate, an inorganic pressure-bearing particulate material with supporting capability, and a gel that gradually solidifies under high-temperature conditions were developed. Through systematic optimization, a synergistic plugging system was established. Laboratory evaluations demonstrated that the system maintained favorable fluidity and structural integrity under high-temperature and high-pressure conditions, rapidly constructed stable plugging layers across fractures of varying widths, and withstood high differential pressures while resisting backflow-induced erosion. The results indicate that the system exhibits significant plugging performance and strong potential for engineering application, providing reliable technical support for deepwater oil and gas development.

ProcessesVol. 14(2)
Yangtze University (CN), Shenzhen Metro (China) (CN), State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation (CN)
China National Offshore Oil Corporation
Life below water
Openalex Percentile: Top 94%
Drilling and Well Engineering
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