Advances and Applications of Membrane-Based Processes for Hydrocarbon Separation

Hydrocarbon separation is a core process in the petrochemical industry. Traditional separation methods, such as distillation and extraction, have limitations including high energy consumption and harsh operating conditions. Membrane separation technology has become an innovative direction for hydrocarbon separation due to its advantages of simple operation, mild operation condition, and low energy consumption. Hence, this review summarizes the current membrane materials for hydrocarbon separation and their diverse separation applications. The regulation strategies for performance optimization of membranes in hydrocarbon separation, such as swelling resistance, pore size, and surface chemistry, are also summarized. In addition, special attention is devoted to the applications of advanced membranes in the separation of light and heavy oils, aromatics/aliphatics, hexane isomers, and xylene isomers. Finally, the research achievements of hydrocarbon separation membranes, along with their future development prospects, are discussed. Future research may focus on improving membrane stability, advancing the industrial-scale production of membranes, and developing the coupling technology between membranes and traditional separation methods.

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Publication Details

Journal
ACS Applied Materials & Interfaces
Published
2026-01-06
DOI
https://doi.org/10.1021/acsami.5c21562
Primary Topic
Membrane Separation and Gas Transport
Type
article
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Advances and Applications of Membrane-Based Processes for Hydrocarbon Separation

Qiang Li, S LI, Yu Xie, Zhi Xu
ACS Applied Materials & Interfaces
Membrane Separation and Gas Transport
article

Advances and Applications of Membrane-Based Processes for Hydrocarbon Separation

Qiang Li, S LI, Yu Xie, Zhi Xu
article en

Abstract

Hydrocarbon separation is a core process in the petrochemical industry. Traditional separation methods, such as distillation and extraction, have limitations including high energy consumption and harsh operating conditions. Membrane separation technology has become an innovative direction for hydrocarbon separation due to its advantages of simple operation, mild operation condition, and low energy consumption. Hence, this review summarizes the current membrane materials for hydrocarbon separation and their diverse separation applications. The regulation strategies for performance optimization of membranes in hydrocarbon separation, such as swelling resistance, pore size, and surface chemistry, are also summarized. In addition, special attention is devoted to the applications of advanced membranes in the separation of light and heavy oils, aromatics/aliphatics, hexane isomers, and xylene isomers. Finally, the research achievements of hydrocarbon separation membranes, along with their future development prospects, are discussed. Future research may focus on improving membrane stability, advancing the industrial-scale production of membranes, and developing the coupling technology between membranes and traditional separation methods.

ACS Applied Materials & InterfacesVol. 18(2)
East China University of Science and Technology (CN), State Key Laboratory of Chemical Engineering (CN)
Affordable and clean energy
Openalex Percentile: Top 94%
Membrane Separation and Gas Transport
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