Micro-Aluminum Simultaneously Coated with Metallic Cu, Ni, and Co Nanoparticles: Thermal Reaction and Catalytic Mechanism

This investigation has yielded a remarkably efficient metallic catalyst. Copper (Cu), cobalt (Co), and nickel (Ni) nanoparticles were concurrently deposited onto micron-sized aluminum (µAl) through a displacement reaction, resulting in the formation of [nCu+nCo+nNi]/µAl composites. The interfacial layer of the nanocomposite facilitates the creation of efficient oxygen transport pathways, significantly augmenting thermal release. In the context of the ADN/AP oxidizer, the [nCu+nCo+nNi]/µAl configuration demonstrates a substantial synergistic catalytic effect, reducing its thermal decomposition temperature by an impressive 104.1 °C. Combustion experiments have corroborated that this composite markedly enhances flame intensity, combustion temperature, and the burning rate of the ADN/AP system. The underlying thermal-oxidative mechanism was elucidated through comprehensive thermal analysis of the composite both prior to and following a heat treatment at 1100 °C. Moreover, through an integration of thermal analysis and combustion experiments, the catalytic mechanism of [nCu+nCo+nNi]/µAl on the thermolysis of ADN/AP was elucidated, and a plausible reaction pathway under thermal stimulation was proposed (e.g., NH4ClO4+NH4N(NO2)2→Cu,Co,NiN2+H2O+HCl+O2+[O]). The developed nanocomposite significantly enhances the performance of oxidizers, presenting considerable potential for a wide array of applications in solid propellants.