Modelling and Parametrisation Approach for an Electric Powertrain in a Hardware-in-the-Loop Environment

A device under test, when applied to the test rig, often does not come with much information about its mechanical properties to the user. There are different applications in which specific properties of the device under test are of interest to the user. Therefore, a suitable model approach and a parameterisation method are required. If there is a torsional model of the plant, including the device under test and the load machines, it can, for example, be used in a model predictive control architecture. The focus of the publication is on the frequency range of driveability (f< 30 Hz) and, in particular, on the phenomenon of the vehicle shuffle mode, which is important for driving comfort. The model approach has to map these characteristics. To make this possible, the publication presents a suitable, simplified modelling approach for electric powertrains in the hardware-in-the-loop environment and the possibility of indirect parameterisation for the moment of inertia and stiffness. The investigations demonstrate that the model possesses the essential eigenmodes and frequencies observed in the measurements on the test rig. Taking into account extensions, the model enables the incorporation of the properties of an open differential, including delta speeds. The natural frequency matches the measured one with deviations less than 1%. The results also show that the parameters are smaller than assumed. The authors will revise the developed method on this basis to achieve higher information value and a better confidence interval. This further work will discuss the influence of the confidence interval on the resulting parameters.