On the achievable consistency of glycan distribution in biomanufacturing of therapeutic mAbs

Recombinant monoclonal antibody (mAb) therapeutics exhibit lot-to-lot glycosylation variation influenced by manufacturing processes, which remains underexplored publicly. This study analyzed five years of trastuzumab and adalimumab lots, revealing up to 4% range of variation in glycan relative abundance and significant change or drift of ~1% by ANOVA, levels unlikely to affect mAb efficacy or safety. The results suggest that modern manufacturing can maintain consistent glycan profiles within realistically achievable ranges.

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Publication Details

Journal
npj Advanced Manufacturing
Published
2026-01-06
DOI
https://doi.org/10.1038/s44334-025-00058-5
Primary Topic
Viral Infectious Diseases and Gene Expression in Insects
Type
article
Field-Weighted Citation Impact
0.00

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article

On the achievable consistency of glycan distribution in biomanufacturing of therapeutic mAbs

Hongbin Zhu, J. J. Shipman, Weiming Ouyang, Kang Chen
npj Advanced Manufacturing
Viral Infectious Diseases and Gene Expression in Insects
article

On the achievable consistency of glycan distribution in biomanufacturing of therapeutic mAbs

Hongbin Zhu, J. J. Shipman, Weiming Ouyang, Kang Chen
article en

Abstract

Recombinant monoclonal antibody (mAb) therapeutics exhibit lot-to-lot glycosylation variation influenced by manufacturing processes, which remains underexplored publicly. This study analyzed five years of trastuzumab and adalimumab lots, revealing up to 4% range of variation in glycan relative abundance and significant change or drift of ~1% by ANOVA, levels unlikely to affect mAb efficacy or safety. The results suggest that modern manufacturing can maintain consistent glycan profiles within realistically achievable ranges.

npj Advanced ManufacturingVol. 3(1)
Center for Drug Evaluation and Research (US)
U.S. Food and Drug Administration
Openalex Percentile: Top 95%
Viral Infectious Diseases and Gene Expression in Insects
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