Pd/MnO2:Pd/C Electrocatalysts for Efficient Hydrogen and Oxygen Electrode Reactions in AEMFCs

Developing cost-effective and durable electrocatalysts is essential for advancing anion exchange membrane fuel cells (AEMFCs). This work evaluates Pd-based catalysts supported on β-MnO₂, Vulcan carbon (C), and their physical blend (Pd/MnO₂:Pd/C) as bifunctional electrodes for the oxygen reduction reaction (ORR) and hydrogen oxidation reaction (HOR). The catalysts were synthesized via chemical reduction and characterized by TGA, ICP-OES, TEM, BET, and XRD. Rotating disk electrode studies revealed that the hybrid exhibited superior activity and kinetics, with lower Tafel slopes and higher exchange current densities compared to the individual supports. In AEMFCs, the hybrid reached 128.0 mW cm^-2 as a cathode and 221.7 mW cm^-2 as an anode, outperforming individual components. This enhanced performance arises from the synergistic interaction between Pd nanoparticles and MnO₂, where MnO₂ modulates the catalyst's microstructure and local reaction environment while the carbon phase ensures efficient electron transport. MnO₂, although inactive for the HOR alone, acted as a structural spacer, enhancing mass transport and stability. Durability tests confirmed that the hybrid electrocatalyst retained over 99% of its initial activity after 3000 cycles. These results highlight the hybrid Pd/MnO₂:Pd/C as a promising, bifunctional, and durable electrocatalyst for AEMFC applications.