Confinement Reconstruction Unlocks Stable Ru Single Atom-Doped IrO <sub> <i>x</i> </sub> Anodes for Long-Term High-Rate CO <sub>2</sub> Electrolysis

IrO2 is a commonly employed anode catalyst for CO2 electrolysis in membrane electrode assembly (MEA) systems. However, under high current densities, its structural reconstruction leads to activity loss and stability degradation, limiting the industrial viability of CO2 electrolysis. Herein, we demonstrated a confinement reconstruction strategy to precisely regulate the structural evolution during electrolysis. Ethylene glycol serves as a structural modulator, protecting the catalyst surface, suppressing soluble species formation, and promoting ordered structural evolution. Single-atom Ru acts as a stability enhancer, forming robust Ir–O–Ru bridging structures that facilitate an ordered transformation from a 4-fold [RuO4]/[IrO4] to a 6-fold symmetry [RuO6]/[IrO6] octahedral framework, thereby enhancing structural rigidity and long-term stability. As a result, in MEA-based CO2 electrolysis, the catalyst achieves a stable operation at 200 mA cm–2 for 480 h, maintaining a CO selectivity above 80%. Theoretical calculations further elucidate that the enhanced stability originates from the suppression of oxygen vacancy formation, making the lattice-oxygen-mediated mechanism (LOM) potentially less favorable. This work provides insights into the structural evolution of the OER catalysts under high-current-density conditions, paving the way for large-scale CO2 electrolysis commercialization.

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Journal
ACS Catalysis
Published
2026-01-05
DOI
https://doi.org/10.1021/acscatal.5c06756
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
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article

Confinement Reconstruction Unlocks Stable Ru Single Atom-Doped IrO x Anodes for Long-Term High-Rate CO 2 Electrolysis

Yimin A. Wu, Jigang Zhou, Omar López-Estrada, Brian Kendall et al.
ACS Catalysis
CO2 Reduction Techniques and Catalysts
article

Confinement Reconstruction Unlocks Stable Ru Single Atom-Doped IrO x Anodes for Long-Term High-Rate CO 2 Electrolysis

Yimin A. Wu, Jigang Zhou, Omar López-Estrada, Brian Kendall, Hua Zhou, Baizhou Zhang, Brant Billinghurst, Ariel M. Tirado, Jian Wang, Siyan Lu, Zuolong Chen, Lei Wang, Cheng Du, Samira Siahrostami, Wei Wei, Aman Soni, David Sinton, Cheng-Jun Sun, Xiyang Wang, Hsiaotsu Wang, Zuihar Singh, Maoyu Wang, Rodney D.L. Smith
article en

Abstract

IrO2 is a commonly employed anode catalyst for CO2 electrolysis in membrane electrode assembly (MEA) systems. However, under high current densities, its structural reconstruction leads to activity loss and stability degradation, limiting the industrial viability of CO2 electrolysis. Herein, we demonstrated a confinement reconstruction strategy to precisely regulate the structural evolution during electrolysis. Ethylene glycol serves as a structural modulator, protecting the catalyst surface, suppressing soluble species formation, and promoting ordered structural evolution. Single-atom Ru acts as a stability enhancer, forming robust Ir–O–Ru bridging structures that facilitate an ordered transformation from a 4-fold [RuO4]/[IrO4] to a 6-fold symmetry [RuO6]/[IrO6] octahedral framework, thereby enhancing structural rigidity and long-term stability. As a result, in MEA-based CO2 electrolysis, the catalyst achieves a stable operation at 200 mA cm–2 for 480 h, maintaining a CO selectivity above 80%. Theoretical calculations further elucidate that the enhanced stability originates from the suppression of oxygen vacancy formation, making the lattice-oxygen-mediated mechanism (LOM) potentially less favorable. This work provides insights into the structural evolution of the OER catalysts under high-current-density conditions, paving the way for large-scale CO2 electrolysis commercialization.

ACS CatalysisVol. 16(2)
Tamkang University (TW), Argonne National Laboratory (US), University of Waterloo (CA), University of Calgary (CA), Simon Fraser University (CA), University of Toronto (CA), Advanced Pharma (US), Université Bourgogne Franche-Comté (FR), Institute of Nanotechnology (GB), Canadian Light Source (Canada) (CA)
Openalex Percentile: Top 97%
CO2 Reduction Techniques and Catalysts
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