Flexible Sensors for Battery Health Monitoring

With the widespread application of lithium batteries in electric vehicles and energy storage systems, battery-related safety and reliability issues have become increasingly prominent. Conventional monitoring methods often struggle to address dynamic changes under complex operando. In recent years, flexible sensing technology has emerged as a promising solution for battery health monitoring due to its high adaptability and conformability to complex structures. Meanwhile, empowered by artificial intelligence (AI) for data analysis, the collected data enables efficient and accurate state assessment, offering robust support for accident prevention. Against this background, this paper first explores the integrated applications of flexible sensors in battery health monitoring and their unique advantages in addressing complex battery operating conditions, while analyzing the potential of AI in battery state analysis. Subsequently, it systematically reviews mainstream flexible sensing technologies (e.g., film sensors, thermocouples, and optical fiber sensors), elucidating their mechanisms for revealing intricate internal battery processes during operation. Finally, the paper discusses AI's role in enhancing monitoring efficiency and accuracy, and envisions future research directions and application prospects. This work aims to provide technical references for the battery health monitoring field as well as promote the application of flexible sensing technologies in improving battery system safety and reliability.

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Publication Details

Journal
Nano-Micro Letters
Published
2026-01-05
DOI
https://doi.org/10.1007/s40820-025-01999-4
Primary Topic
Advanced Battery Technologies Research
Type
article
Field-Weighted Citation Impact
0.00
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article

Flexible Sensors for Battery Health Monitoring

Haiyan Zhang, Dezhi Wu, Sheng Chen, Zekai Huang et al.
Nano-Micro Letters
Advanced Battery Technologies Research
article

Flexible Sensors for Battery Health Monitoring

Haiyan Zhang, Dezhi Wu, Sheng Chen, Zekai Huang, Jinwei Zhao, Gaofeng Zheng, Hailong Wang, Zongyou Yin, Libo Gao, Jianlin Zhou, Xin Wang, Xinyi Qi, Chenyang Xue, Yihang Wang
article en

Abstract

With the widespread application of lithium batteries in electric vehicles and energy storage systems, battery-related safety and reliability issues have become increasingly prominent. Conventional monitoring methods often struggle to address dynamic changes under complex operando. In recent years, flexible sensing technology has emerged as a promising solution for battery health monitoring due to its high adaptability and conformability to complex structures. Meanwhile, empowered by artificial intelligence (AI) for data analysis, the collected data enables efficient and accurate state assessment, offering robust support for accident prevention. Against this background, this paper first explores the integrated applications of flexible sensors in battery health monitoring and their unique advantages in addressing complex battery operating conditions, while analyzing the potential of AI in battery state analysis. Subsequently, it systematically reviews mainstream flexible sensing technologies (e.g., film sensors, thermocouples, and optical fiber sensors), elucidating their mechanisms for revealing intricate internal battery processes during operation. Finally, the paper discusses AI's role in enhancing monitoring efficiency and accuracy, and envisions future research directions and application prospects. This work aims to provide technical references for the battery health monitoring field as well as promote the application of flexible sensing technologies in improving battery system safety and reliability.

Nano-Micro LettersVol. 18(1)
Australian National University (AU), Xiamen University (CN), Lanzhou University of Technology (CN), Shenzhen Technology University (CN), Tan Kah Kee Innovation Laboratory (CN), Xiamen University of Technology (CN)
Openalex Percentile: Top 98%
Advanced Battery Technologies Research
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