An Open-Source, Low-Cost Solution for 3D Scanning

With new applications continuously emerging in the fields of manufacturing, quality control and inspection, the need to develop three-dimensional (3D) scanning solutions suitable for industrial environments increases. 3D scanning is the process of analyzing one or more objects in order to convert and store the object's features in a digital format. Due to the increased costs of industrial 3D scanning solutions, this paper proposes an open-source, low-cost architecture for obtaining a 3D model that can be used in manufacturing, which involves a linear laser beam that is swept across the object via a rotating mirror, and a camera that grabs images, to further be used to extract the dimensions of the object through a technique inspired by laser triangulation. The 3D models for several objects are obtained, analyzed and compared to the dimensions of their respective real-world counterparts. For the tested objects, the proposed system yields a maximum mean height error of 2.56 mm, a maximum mean length error of 1.48 mm and a maximum mean width error of 1.30 mm on the raw point cloud and a scanning time of ∼4 s per laser line. Finally, a few observations and ways to improve the proposed solution are mentioned.

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Publication Details

Journal
Sensors
Published
2026-01-04
DOI
https://doi.org/10.3390/s26010322
Primary Topic
Optical measurement and interference techniques
Type
article
Field-Weighted Citation Impact
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article

An Open-Source, Low-Cost Solution for 3D Scanning

Andrei Mateescu, Silviu Răileanu, Ioana Livia Stefan, Ioan Stefan Sacala
Sensors
Optical measurement and interference techniques
article

An Open-Source, Low-Cost Solution for 3D Scanning

Andrei Mateescu, Silviu Răileanu, Ioana Livia Stefan, Ioan Stefan Sacala
article en

Abstract

With new applications continuously emerging in the fields of manufacturing, quality control and inspection, the need to develop three-dimensional (3D) scanning solutions suitable for industrial environments increases. 3D scanning is the process of analyzing one or more objects in order to convert and store the object's features in a digital format. Due to the increased costs of industrial 3D scanning solutions, this paper proposes an open-source, low-cost architecture for obtaining a 3D model that can be used in manufacturing, which involves a linear laser beam that is swept across the object via a rotating mirror, and a camera that grabs images, to further be used to extract the dimensions of the object through a technique inspired by laser triangulation. The 3D models for several objects are obtained, analyzed and compared to the dimensions of their respective real-world counterparts. For the tested objects, the proposed system yields a maximum mean height error of 2.56 mm, a maximum mean length error of 1.48 mm and a maximum mean width error of 1.30 mm on the raw point cloud and a scanning time of ∼4 s per laser line. Finally, a few observations and ways to improve the proposed solution are mentioned.

SensorsVol. 26(1)
Universitatea Națională de Știință și Tehnologie Politehnica București (RO)
Industry, innovation and infrastructure
Openalex Percentile: Top 98%
Optical measurement and interference techniques
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