Advancements in thermal management of lithium-ion batteries: the role of nanofluids and phase change materials

This paper investigates the application of nanofluids in lithium-ion battery (LIB) thermal management through a comprehensive review of thermal management system (TMS) development. The review focuses on systems incorporating both phase change materials (PCMs) and nanofluid technologies as solutions for managing heat generation and thermal hazards in LIBs. It demonstrates that traditional cooling techniques, such as air and liquid cooling, are less effective than nanofluids. These colloidal suspensions of nanoparticles (e.g. Al2O3, CuO, TiO2, AgO, as well as carbon-based nanomaterials) in base fluids enhance both thermal conductivity and convective heat transfer performance. The review demonstrats that using Al2O3-water nanofluids with a 2% volume fraction can reduce peak temperatures by 1.2°C, while hybrid nanofluids containing Al2O3-CuO can reduce temperatures by up to 54.23% at a 0.5% concentration. When PCMs are combined with nanofluids to form hybrid systems, maximum temperature reduction of up to 19.5% has been observed. These hybrid systems also contribute to greater thermal uniformity and delayed temperature increases. However, challenges such as nanoparticle stability, increased pressure drops, and environmental and economic concerns remain significant obstacles. This review concludes that TMSs using nanofluids in conjunction with PCMs within optimised channel designs show promising potential for enhancing LIB performance, though further research is needed to overcome the associated barriers.

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Publication Details

Journal
Environmental Technology Reviews
Published
2026-01-02
DOI
https://doi.org/10.1080/21622515.2025.2609810
Primary Topic
Advanced Battery Technologies Research
Type
article
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article

Advancements in thermal management of lithium-ion batteries: the role of nanofluids and phase change materials

Saif Ali Kadhim, Shabbir Ahmad, Wisam J. Khudhayer, Arman Ameen et al.
Environmental Technology Reviews
Advanced Battery Technologies Research
article

Advancements in thermal management of lithium-ion batteries: the role of nanofluids and phase change materials

Saif Ali Kadhim, Shabbir Ahmad, Wisam J. Khudhayer, Arman Ameen, Karrar A. Hammoodi, Mudhar A. Al-Obaidi, Ali Altaee, Najah M. L. Al Maimuri, Farhan Lafta Rashid, Ali M. Ashour
article en

Abstract

This paper investigates the application of nanofluids in lithium-ion battery (LIB) thermal management through a comprehensive review of thermal management system (TMS) development. The review focuses on systems incorporating both phase change materials (PCMs) and nanofluid technologies as solutions for managing heat generation and thermal hazards in LIBs. It demonstrates that traditional cooling techniques, such as air and liquid cooling, are less effective than nanofluids. These colloidal suspensions of nanoparticles (e.g. Al2O3, CuO, TiO2, AgO, as well as carbon-based nanomaterials) in base fluids enhance both thermal conductivity and convective heat transfer performance. The review demonstrats that using Al2O3-water nanofluids with a 2% volume fraction can reduce peak temperatures by 1.2°C, while hybrid nanofluids containing Al2O3-CuO can reduce temperatures by up to 54.23% at a 0.5% concentration. When PCMs are combined with nanofluids to form hybrid systems, maximum temperature reduction of up to 19.5% has been observed. These hybrid systems also contribute to greater thermal uniformity and delayed temperature increases. However, challenges such as nanoparticle stability, increased pressure drops, and environmental and economic concerns remain significant obstacles. This review concludes that TMSs using nanofluids in conjunction with PCMs within optimised channel designs show promising potential for enhancing LIB performance, though further research is needed to overcome the associated barriers.

Environmental Technology ReviewsVol. 15(1)
University of Technology Sydney (AU), Universidade Federal do Rio Grande (BR), University of Babylon (IQ), University of Technology - Iraq (IQ), Al-Mustafa International University (IR), University of Al Maarif (IQ), China University of Geosciences (CN), Middle Technical University (IQ), University of Gävle (SE), University of Kerbala (IQ)
Openalex Percentile: Top 98%
Advanced Battery Technologies Research
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