Advances and future prospects of shale oil and gas drilling fluid technology

This paper systematically reviews the advances in shale oil and gas drilling fluid technology, provides an in-depth analysis of the critical bottlenecks in each technology and explores their future development directions. Several technologies have been developed for shale oil and gas: water-based drilling fluids with a core emphasis on sealing, inhibition and lubrication; oil-based drilling fluids centered around wellbore strengthening, low-oil-water-ratio emulsions, and synthetic-based systems; drilling fluids for reservoir protection based on clay-free, under-balanced, and interfacial modification; as well as lost circulation control technologies founded on bridging, gelling, responsive, and composite mechanisms. A comprehensive analysis indicates that existing technologies are still plagued by several bottlenecks, including inadequate high-temperature and contamination resistance, prohibitive costs, and poor formation adaptability. Drilling operations still face severe challenges such as wellbore instability, reservoir damage and severe fluid losses. Accordingly, the following prospects for future shale oil and gas drilling fluid technology are proposed: (1) Water-based drilling fluids require a focus on the synergistic effects of nanoscale plugging and chemical inhibition, the development of smart responsive lubricants, and enhanced resistance to high temperatures and acid gas contamination. (2) Oil-based drilling fluids should achieve breakthroughs in novel emulsifiers for cost-effectiveness and high-temperature resistance, alongside intensified research efforts in environmentally friendly technologies. (3) Reservoir protective drilling fluids necessitate the development of a real-time prediction and diagnosis expert system for formation damage, coupled with the advancement and application of high-temperature resistant additives and intelligent integrated pressure control equipment. (4) Lost circulation control technologies should be dedicated to developing smart responsive plugging materials and strengthening their compatibility with fracture networks.

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Publication Details

Journal
Petroleum Exploration and Development
Published
2025-12-01
DOI
https://doi.org/10.1016/s1876-3804(26)60665-9
Citations
1
Primary Topic
Drilling and Well Engineering
Type
article
Field-Weighted Citation Impact
1.15
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article

Advances and future prospects of shale oil and gas drilling fluid technology

Junhao Fan, Jinsheng SUN, Kaihe LYU, Jian Li et al.
1 citations
Petroleum Exploration and Development
Drilling and Well Engineering
1.15
article

Advances and future prospects of shale oil and gas drilling fluid technology

Junhao Fan, Jinsheng SUN, Kaihe LYU, Jian Li, Guiqin XU, Yang DING
article en
1 citations

Abstract

This paper systematically reviews the advances in shale oil and gas drilling fluid technology, provides an in-depth analysis of the critical bottlenecks in each technology and explores their future development directions. Several technologies have been developed for shale oil and gas: water-based drilling fluids with a core emphasis on sealing, inhibition and lubrication; oil-based drilling fluids centered around wellbore strengthening, low-oil-water-ratio emulsions, and synthetic-based systems; drilling fluids for reservoir protection based on clay-free, under-balanced, and interfacial modification; as well as lost circulation control technologies founded on bridging, gelling, responsive, and composite mechanisms. A comprehensive analysis indicates that existing technologies are still plagued by several bottlenecks, including inadequate high-temperature and contamination resistance, prohibitive costs, and poor formation adaptability. Drilling operations still face severe challenges such as wellbore instability, reservoir damage and severe fluid losses. Accordingly, the following prospects for future shale oil and gas drilling fluid technology are proposed: (1) Water-based drilling fluids require a focus on the synergistic effects of nanoscale plugging and chemical inhibition, the development of smart responsive lubricants, and enhanced resistance to high temperatures and acid gas contamination. (2) Oil-based drilling fluids should achieve breakthroughs in novel emulsifiers for cost-effectiveness and high-temperature resistance, alongside intensified research efforts in environmentally friendly technologies. (3) Reservoir protective drilling fluids necessitate the development of a real-time prediction and diagnosis expert system for formation damage, coupled with the advancement and application of high-temperature resistant additives and intelligent integrated pressure control equipment. (4) Lost circulation control technologies should be dedicated to developing smart responsive plugging materials and strengthening their compatibility with fracture networks.

Petroleum Exploration and DevelopmentVol. 52(6)
China University of Petroleum, East China (CN), China National Petroleum Corporation (China) (CN)
Openalex Percentile: Top 16%
Drilling and Well Engineering
1.15
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