A Surface-Mount Substrate-Integrated Waveguide Bandpass Filter Based on MEMS Process and PCB Artwork for Robotic Radar Applications

To address the pressing need for compact and highly reliable perception systems in autonomous mobile robots, a compact bandpass filter (BPF) integrating slot-line resonator with substrate-integrated waveguide (SIW) technology for robotic millimeter-wave radar front ends was proposed. By integrating slot-line resonators between adjacent SIW cavities, the proposed design effectively increases the filtering order without increasing the layout area. This approach not only generates extra transmission poles but also creates a sharp transmission zero at the upper stopband, thereby significantly enhancing out-of-band rejection. This characteristic is crucial for robotic radar operating in complex and dynamic environments, as it effectively suppresses out-of-band interference and improves the system signal-to-noise ratio and detection reliability. To validate the performance, a prototype filter operating in the 24.25-27.5 GHz passband was fabricated. The measured results show good agreement with simulations, demonstrating low insertion loss, compact size, and wide stopband. Finally, to validate its compatibility with robotic radar modules, the chip was assembled onto a PCB using surface-mount technology. The responses of the bare die and the packaged module were then compared to evaluate the impact of integration on the overall RF performance. The proposed design offers a key filtering solution for next-generation high-performance, miniaturized robotic perception platforms.