Вдосконалення терморадіаційної стрічкової сушарки з рекуперацією та автономною вентиляцією

This study considers the process of IR drying of organic raw materials and semi-finished products of mixed composition. A limitation of this process is the insufficient uniformity of drying and preservation of biologically active substances. To address this challenge, the structure of a film-like electric heater of radiating type has been improved by combined heat supply and conductive drying under autonomous ventilation conditions (15…30 W). A universal conveyor belt with replaceable modules expands the range of organic agricultural raw materials and semi-finished products of mixed composition during low-temperature drying (45…65°C). The drying duration is reduced by 30…35% with an increase in the residual content of biologically active substances by 15…20% compared to the base device. For apples of the Gala variety, the residual content of vitamin C after IR drying was 82.0 ± 3.1 mg/100 g, which is 20% more than in the prototype (68.0 ± 2.5 mg/100 g). In carrots of the Shantane variety, the residual content of β-carotene after IR drying was 87 ± 2.5%, which is 17% higher than in the prototype (70 ± 3%). In chokeberry, the preservation of anthocyanins is 92 ± 3%, in contrast to the prototype (76 ± 4%), in parsley, the preservation of chlorophylls is 82 ± 4% (the prototype is 65 ± 5%). In meat and vegetable semi-finished products, the preservation of antioxidant activity is 84 ± 2% (versus 72 ± 3%). The combination of film-like heating, recovery of secondary warm air, autonomous ventilation by Peltier elements, solar collector, and photovoltaic panel with battery contributes to resource saving (20…30%) and stabilization of the temperature field (ΔT = 12…18°C). The results confirm the functional and modular properties of the improved device for the “from farm to fork” system for the production of functional semi-finished products with a high degree of readiness.

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Journal
The Scientific Issues of Ternopil Volodymyr Hnatiuk National Pedagogical University Series pedagogy
Published
2025-12-29
Primary Topic
Food Industry and Aquatic Biology
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article
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article

Вдосконалення терморадіаційної стрічкової сушарки з рекуперацією та автономною вентиляцією

Ельдар Байрам огли Ібаєв, Тетяна Сергіївна Желєва, Сергій Олександрович Бабаєв, Андрій Миколайович Загорулько et al.
The Scientific Issues of Ternopil Volodymyr Hnatiuk National Pedagogical University Series pedagogy
Food Industry and Aquatic Biology
article

Вдосконалення терморадіаційної стрічкової сушарки з рекуперацією та автономною вентиляцією

Ельдар Байрам огли Ібаєв, Тетяна Сергіївна Желєва, Сергій Олександрович Бабаєв, Андрій Миколайович Загорулько, Михайло Валентинович Марченко, Лариса Вацлавівна Баль-Прилипко, Ірина Вікторівна Вороненко, Максим Віталійович Рябовол
article en

Abstract

This study considers the process of IR drying of organic raw materials and semi-finished products of mixed composition. A limitation of this process is the insufficient uniformity of drying and preservation of biologically active substances. To address this challenge, the structure of a film-like electric heater of radiating type has been improved by combined heat supply and conductive drying under autonomous ventilation conditions (15…30 W). A universal conveyor belt with replaceable modules expands the range of organic agricultural raw materials and semi-finished products of mixed composition during low-temperature drying (45…65°C). The drying duration is reduced by 30…35% with an increase in the residual content of biologically active substances by 15…20% compared to the base device. For apples of the Gala variety, the residual content of vitamin C after IR drying was 82.0 ± 3.1 mg/100 g, which is 20% more than in the prototype (68.0 ± 2.5 mg/100 g). In carrots of the Shantane variety, the residual content of β-carotene after IR drying was 87 ± 2.5%, which is 17% higher than in the prototype (70 ± 3%). In chokeberry, the preservation of anthocyanins is 92 ± 3%, in contrast to the prototype (76 ± 4%), in parsley, the preservation of chlorophylls is 82 ± 4% (the prototype is 65 ± 5%). In meat and vegetable semi-finished products, the preservation of antioxidant activity is 84 ± 2% (versus 72 ± 3%). The combination of film-like heating, recovery of secondary warm air, autonomous ventilation by Peltier elements, solar collector, and photovoltaic panel with battery contributes to resource saving (20…30%) and stabilization of the temperature field (ΔT = 12…18°C). The results confirm the functional and modular properties of the improved device for the “from farm to fork” system for the production of functional semi-finished products with a high degree of readiness.

The Scientific Issues of Ternopil Volodymyr Hnatiuk National Pedagogical University Series pedagogy
National University of Life and Environmental Sciences of Ukraine (UA), Wuyi University (CN)
Openalex Percentile: Top 33%
Food Industry and Aquatic Biology
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