Ammonia Recovery from Animal Manure via Hollow Fibre Membrane Contactors: Impact of Filtration Pre-Treatment and Organic Foulants on Mass Transfer and Performance

Ammonia (NH₃) recovery from animal manure offers both environmental and economic benefits by reducing nitrogen emissions and producing valuable fertilisers. Hollow fibre membrane contactors (HFMCs) are a promising technology for this purpose, yet their performance is strongly influenced by the complex composition of manure. In this study, the effects of solids concentration and organic foulants concentration on the mass transfer coefficients governing NH₃ recovery were systematically investigated. Total suspended solids (TSS) were reduced through graded filtration, and protein concentrations in the ammonium solutions were quantified to assess their role in limiting mass transfer. Results showed that TSS concentration primarily affected the shell-side film resistance. After extensive filtration, residual proteins attached to the membrane surface induced partial wetting, thereby reducing the effective membrane mass transfer coefficient. Using a penalty function approach, it was possible to separately describe TSS- and protein-related resistances, enabling improved prediction of effective model coefficients under real world conditions. These findings highlight the dual importance of solid-liquid separation and protein management in optimising HFMC operation for NH₃ recovery and provide a framework for up-scaling the technology in agricultural nutrient management systems.