High-Efficiency Biomass Burner for Forest By-Products

This study employs CFD simulations carried on ANSYS Fluent 2022 R1 (ANSYS Inc., Canonsburg, PA, USA), to address the design, development, and thermodynamic analysis of a biomass burner, based on mass and energy balances, combustion efficiency, flame temperature, and thermodynamic properties. The prototype incorporates a flow deflector located before the combustion chamber. This component improves the air-fuel mixture to maximise thermal efficiency and minimise pollutant emissions. The burner is specifically designed to use sawdust as fuel and is intended for industrial applications such as heating or drying processes. The integration of the flow deflector results in uniform, complete combustion, achieving 90% thermal efficiency and an adjustable thermal power output of 0–100 kW. Compared to conventional burners, this design reduces CO emissions by 20% and NOx emissions by 15%, demonstrating significant environmental improvements. The design methodology is based on mass and energy balance equations to evaluate combustion efficiency as a function of the stoichiometric ratio, along with experimental testing. These experimental tests were conducted using an ECOM (America Ltd., Nashua, NH, USA) gas analyser and anemometer. The internal temperature was monitored with a K-type thermocouple (Omega Engineering Inc., Norwalk, CT, USA). The results confirmed the positive influence of the structural design on thermal performance. The proposed burner aims to maximise heat generation in the combustion chamber, offering an innovative alternative for biomass combustion systems.