Optimization of the Z-Profile Feature Structure of a Recirculation Combustion Chamber Based on Machine Learning

With the increasing power output of aero-engines, combustor hot-gas mass flow rate and temperature continue to rise, posing more severe challenges to combustor structural cooling design. To enhance the film-cooling performance of the Z-profile feature in a reverse-flow combustor, this study performs a multi-parameter numerical optimization by integrating computational fluid dynamics (CFD), a radial basis function neural network (RBFNN), and a genetic algorithm (GA). The hole inclination angle, hole pitch, row spacing, and the distance between the first-row holes and the hot-side wall are selected as design variables, and the area-averaged adiabatic film-cooling effectiveness over a critical downstream region is adopted as the optimization objective. The RBFNN surrogate model trained on 750 CFD samples exhibits high predictive accuracy (correlation coefficient (R > 0.999)). The GA converges after approximately 50 generations and identifies an optimal configuration (Opt C). Numerical results indicate that Opt C produces more favorable vortex organization and near-wall flow characteristics, thereby achieving superior cooling performance in the target region; its average adiabatic film-cooling effectiveness is improved by 7.01% and 9.64% relative to the reference configurations Ref D and Ref E, respectively.