Influence of Heat Treatment Temperature on Crevice and Pitting Corrosion of UNS S32205 Duplex Stainless Steel

Duplex stainless steels (DSSs) have outstanding mechanical properties and corrosion resistance. However, operating conditions and/or inadequate heat treatments can induce precipitation of deleterious phases or change the proportion of ferrite (α) and austenite (γ) phases. This study evaluates the impact of ageing at 850 and 950 °C and solubilization at 1000 and 1150 °C treatments on pitting and crevice corrosion of DSS UNS S32205. Cyclic polarization tests revealed that samples with a more balanced α/γ ratio (≈50/50), that is, the base material (BM) and that solubilized at 1000 °C, exhibited the lowest corrosion rate (0.044–0.074 μm/year) and better repassivation capacity (E R ≈ 0.96 V). Conversely, the 1150 °C treatment led to reduced corrosion resistance (0.158 ± 0.009 μm/year) and is associated with a reduction in the %Cr in α. Pitting is present in the aged conditions only. Moreover, the BM and 1000 °C samples showed the lowest crevice corrosion susceptibility, presenting the lowest volume loss (1 × 10 6 μm 3 cm −2 ) and current densities (≈1000 μA cm −2 ), followed by samples treated at 1150, 950, and 850 °C. Therefore, the results show that ageing treatments make UNS S32205 susceptible to pitting and crevice corrosion, which is related to the deleterious phase fraction and the α/γ ratio imbalance.

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Journal
steel research international
Published
2025-12-31
DOI
https://doi.org/10.1002/srin.202500928
Primary Topic
Hydrogen embrittlement and corrosion behaviors in metals
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article
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article

Influence of Heat Treatment Temperature on Crevice and Pitting Corrosion of UNS S32205 Duplex Stainless Steel

Alex Pizzatto, Alba Regina Turin, Oriana Palma Calabokis, Cláudio Moreira de Alcântara et al.
steel research international
Hydrogen embrittlement and corrosion behaviors in metals
article

Influence of Heat Treatment Temperature on Crevice and Pitting Corrosion of UNS S32205 Duplex Stainless Steel

Alex Pizzatto, Alba Regina Turin, Oriana Palma Calabokis, Cláudio Moreira de Alcântara, Jomar José Knaip Ribeiro, Tiago Cousseau, Yamid E. Nuñez de la Rosa, Pedro Victorio Caetano Abrantes Quadros, Paulo César Borges
article en

Abstract

Duplex stainless steels (DSSs) have outstanding mechanical properties and corrosion resistance. However, operating conditions and/or inadequate heat treatments can induce precipitation of deleterious phases or change the proportion of ferrite (α) and austenite (γ) phases. This study evaluates the impact of ageing at 850 and 950 °C and solubilization at 1000 and 1150 °C treatments on pitting and crevice corrosion of DSS UNS S32205. Cyclic polarization tests revealed that samples with a more balanced α/γ ratio (≈50/50), that is, the base material (BM) and that solubilized at 1000 °C, exhibited the lowest corrosion rate (0.044–0.074 μm/year) and better repassivation capacity (E R ≈ 0.96 V). Conversely, the 1150 °C treatment led to reduced corrosion resistance (0.158 ± 0.009 μm/year) and is associated with a reduction in the %Cr in α. Pitting is present in the aged conditions only. Moreover, the BM and 1000 °C samples showed the lowest crevice corrosion susceptibility, presenting the lowest volume loss (1 × 10 6 μm 3 cm −2 ) and current densities (≈1000 μA cm −2 ), followed by samples treated at 1150, 950, and 850 °C. Therefore, the results show that ageing treatments make UNS S32205 susceptible to pitting and crevice corrosion, which is related to the deleterious phase fraction and the α/γ ratio imbalance.

steel research international
Universidade Tecnológica Federal do Paraná (BR), Companhia Brasileira de Metalurgia e Mineração (Brazil) (BR), Fundación Universitaria Los Libertadores (CO), Universidade Federal do Paraná (BR), University of Newcastle Australia (AU)
Openalex Percentile: Top 46%
Hydrogen embrittlement and corrosion behaviors in metals
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