An Improved Cascade R-CNN-Based Fastener Detection Method for Coating Workshop Inspection

To address the challenges of small fastener targets, complex backgrounds, and the low efficiency of traditional manual inspection in coating workshop scenarios, this paper proposes an improved Cascade R-CNN-based fastener detection method. A VOC-format dataset was constructed covering three target categories—Marking-painted fastener, Fastener, and Fallen off—which represents typical inspection scenarios of coating equipment under diverse operating conditions and enhances the adaptability of the model. Within the Cascade R-CNN framework, three improvements were introduced: the Convolutional Block Attention Module (CBAM) was integrated into the ResNet-101 backbone to enhance feature representation of small objects; anchor scales were reduced to better align with the actual size distribution of fasteners; and Soft-NMS was adopted in place of conventional NMS to effectively reduce missed detections in overlapping regions. Experimental results demonstrate that the proposed method achieves a mean Average Precision (mAP) of 96.60% on the self-constructed dataset, with both Precision and Recall exceeding 95%, significantly outperforming Faster R-CNN and the original Cascade R-CNN. The method enables accurate detection and missing-state recognition of fasteners in complex backgrounds and small-object scenarios, providing reliable technical support for the automation and intelligence of printing equipment inspection.

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Publication Details

Journal
Coatings
Published
2025-12-30
DOI
https://doi.org/10.3390/coatings16010037
Primary Topic
Advanced Neural Network Applications
Type
article
Field-Weighted Citation Impact
0.00

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article

An Improved Cascade R-CNN-Based Fastener Detection Method for Coating Workshop Inspection

Yuhong Chen, S. Y. Liu, Jiawen Zhao, Jiahao Fu et al.
Coatings
Advanced Neural Network Applications
article

An Improved Cascade R-CNN-Based Fastener Detection Method for Coating Workshop Inspection

Yuhong Chen, S. Y. Liu, Jiawen Zhao, Jiahao Fu, Jiaqi Liu
article en

Abstract

To address the challenges of small fastener targets, complex backgrounds, and the low efficiency of traditional manual inspection in coating workshop scenarios, this paper proposes an improved Cascade R-CNN-based fastener detection method. A VOC-format dataset was constructed covering three target categories—Marking-painted fastener, Fastener, and Fallen off—which represents typical inspection scenarios of coating equipment under diverse operating conditions and enhances the adaptability of the model. Within the Cascade R-CNN framework, three improvements were introduced: the Convolutional Block Attention Module (CBAM) was integrated into the ResNet-101 backbone to enhance feature representation of small objects; anchor scales were reduced to better align with the actual size distribution of fasteners; and Soft-NMS was adopted in place of conventional NMS to effectively reduce missed detections in overlapping regions. Experimental results demonstrate that the proposed method achieves a mean Average Precision (mAP) of 96.60% on the self-constructed dataset, with both Precision and Recall exceeding 95%, significantly outperforming Faster R-CNN and the original Cascade R-CNN. The method enables accurate detection and missing-state recognition of fasteners in complex backgrounds and small-object scenarios, providing reliable technical support for the automation and intelligence of printing equipment inspection.

CoatingsVol. 16(1)
Foxconn (China) (CN), Xi'an University of Technology (CN)
Key Research and Development Projects of Shaanxi Province
Industry, innovation and infrastructure
Openalex Percentile: Top 34%
Advanced Neural Network Applications
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