Evaluation of Modified Ceramic Waste Incorporating Nanosilica Addition for Concrete Utilization

The construction sector is progressively prioritizing environmental norms owing to its substantial role in carbon emissions from clinker manufacture. Industrial waste materials are increasingly used as alternative constituents in cement-based systems, garnering interest as a sustainable strategy. Ceramic waste powder (CWP), produced in substantial quantities with enduring properties, offers a viable alternative. Nonetheless, its elevated water absorption presents issues, requiring modification procedures such as hydrophobization and the use of nanosilica to enhance performance. This study assessed CWP in both raw and modified forms (ground and hydrophobized) as a partial aggregate replacement in concrete. A silane-derived chemical was employed for hydrophobization, with varying amounts of nanosilica. Recent mortar testing encompassed setting time, flow, and density. Durability was evaluated using capillary water absorption, and flexural and compressive strengths were quantified at 2, 7, and 28 days. Mineralogical and microstructural investigations were conducted utilizing XRD and FTIR to monitor hydration phases and reaction processes. Results indicated that unmodified CWP containing up to 1% (wt) nanosilica enhanced mechanical strength; however, elevated nanosilica concentrations diminished early strength. Hydrophobized CWP samples demonstrated improved early strength with nanosilica levels up to 0.5% (wt), but strength diminished at elevated concentrations. Microstructural analysis confirmed reduced portlandite levels and increased C–S–H production, thereby validating the progress of hydration. The regulated and altered application of CWP with nanosilica can improve mechanical performance and durability while promoting ecological sustainability in cement-based systems.