Scalable Relay Switching Platform for Automated Multi-Point Resistance Measurements

In both research and industrial settings, it is often necessary to expand the input/output channels of measurement instruments using relay-based multiplexer boards. In research activities in particular, the need for a highly flexible and easily configurable solution frequently leads to the development of customized systems. To address this challenge, we developed a system optimized for automated direct current (DC) measurements. The result is based on a 4×4 switching platform that simplifies measurement procedures that require instrument routing. The platform is based on a custom-designed circuit board controlled by a microcontroller. We selected bistable relays to guarantee contact stability after switching. We finally developed a system architecture that allows for straightforward expansion and scalability by connecting multiple platforms. We share both the hardware design source files and the firmware source code on GitHub with the open-source community. This work presents the design and development of the proposed system, followed by the performance evaluation. Finally, we present a test of our designed system applied to a specific case study: the DC analysis of complex resistive networks through multi-point resistance measurements using only a single voltmeter and current source.

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Publication Details

Journal
Instruments
Published
2025-12-31
DOI
https://doi.org/10.3390/instruments10010003
Primary Topic
Electrical Fault Detection and Protection
Type
article
Field-Weighted Citation Impact
0.00
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article

Scalable Relay Switching Platform for Automated Multi-Point Resistance Measurements

Kostiantyn Torokhtii, Enrico Silva, Edoardo Boretti, Andrea Alimenti
Instruments
Electrical Fault Detection and Protection
article

Scalable Relay Switching Platform for Automated Multi-Point Resistance Measurements

Kostiantyn Torokhtii, Enrico Silva, Edoardo Boretti, Andrea Alimenti
article en

Abstract

In both research and industrial settings, it is often necessary to expand the input/output channels of measurement instruments using relay-based multiplexer boards. In research activities in particular, the need for a highly flexible and easily configurable solution frequently leads to the development of customized systems. To address this challenge, we developed a system optimized for automated direct current (DC) measurements. The result is based on a 4×4 switching platform that simplifies measurement procedures that require instrument routing. The platform is based on a custom-designed circuit board controlled by a microcontroller. We selected bistable relays to guarantee contact stability after switching. We finally developed a system architecture that allows for straightforward expansion and scalability by connecting multiple platforms. We share both the hardware design source files and the firmware source code on GitHub with the open-source community. This work presents the design and development of the proposed system, followed by the performance evaluation. Finally, we present a test of our designed system applied to a specific case study: the DC analysis of complex resistive networks through multi-point resistance measurements using only a single voltmeter and current source.

InstrumentsVol. 10(1)
Roma Tre University (IT)
Industry, innovation and infrastructure
Openalex Percentile: Top 41%
Electrical Fault Detection and Protection
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