Effect of Print Orientation on the Tribological Behavior of a Steel Powder-Modified Thermoplastic

This article presents the results of research on a composite filament made of a thermoplastic polymer with the addition of steel powder, used to produce samples using Fused Deposition Modeling (FDM) 3D printing technology. Samples were printed with different print orientations (0° and 90°) to assess the effect of print direction on mechanical and tribological properties. Sample hardness was tested using the Shore D method. Wettability was determined by measuring the contact angle using an optical tensiometer. Tribological wear tests were conducted using the ball-on-disk method. During the tests, the friction coefficient was recorded, and the wear traces were analyzed using an optical microscope. Friction-wear tests were conducted under dry friction conditions and with a physiological saline solution. The obtained results allowed for determining the relationship between print orientation and the mechanical properties and wear resistance of the analyzed composite material.

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Publication Details

Journal
Materials
Published
2025-12-30
DOI
https://doi.org/10.3390/ma19010132
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
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article

Effect of Print Orientation on the Tribological Behavior of a Steel Powder-Modified Thermoplastic

Paweł Szczygieł, Krystyna Radoń-Kobus
Materials
Additive Manufacturing and 3D Printing Technologies
article

Effect of Print Orientation on the Tribological Behavior of a Steel Powder-Modified Thermoplastic

Paweł Szczygieł, Krystyna Radoń-Kobus
article en

Abstract

This article presents the results of research on a composite filament made of a thermoplastic polymer with the addition of steel powder, used to produce samples using Fused Deposition Modeling (FDM) 3D printing technology. Samples were printed with different print orientations (0° and 90°) to assess the effect of print direction on mechanical and tribological properties. Sample hardness was tested using the Shore D method. Wettability was determined by measuring the contact angle using an optical tensiometer. Tribological wear tests were conducted using the ball-on-disk method. During the tests, the friction coefficient was recorded, and the wear traces were analyzed using an optical microscope. Friction-wear tests were conducted under dry friction conditions and with a physiological saline solution. The obtained results allowed for determining the relationship between print orientation and the mechanical properties and wear resistance of the analyzed composite material.

MaterialsVol. 19(1)
Kielce University of Technology (PL)
Life below water
Openalex Percentile: Top 43%
Additive Manufacturing and 3D Printing Technologies
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