A Physical Modeling Method for the Bulking–Compaction Behavior of Rock Mass in the Caving Zone

Traditional physical similarity simulation methods struggle to replicate the cumulative unloading–expansion effect in overburden, particularly due to inherent limitations in representing the bulking–compaction behavior of fractured rock masses in the caving zone. This significantly hinders a deeper understanding of overburden movement mechanisms. To address this technical challenge, this study innovatively proposes an experimental method designed to simulate the bulking–compaction process of rock masses in the caving zone. The method employs a composite of EPE and PP sheets. Through systematic uniaxial compression tests and orthogonal experimental design optimization, an optimal material mix ratio with superior performance was identified. Its stress–strain behavior was systematically analyzed, and its feasibility was comprehensively verified from the perspective of the synergistic evolution of displacement and stress fields. The results demonstrate that the stress–strain response of the new similar simulation material (SSM) aligns highly with the Salamon model. Furthermore, its load-bearing capacity exhibits a non-linear strengthening characteristic with increasing EPE thickness. Physical simulation validation tests, based on the engineering context of the Shilawusu Coal Mine, showed that all the relative error parameters were strictly controlled within 12%. The overall accuracy was significantly superior to existing simulation methods, achieving a substantial reduction in prediction errors for key parameters.