Modeling of thermal errors for dual-spindle turning-milling compound machine tools based on hybrid networks

Thermal error is the key factor affecting the machining accuracy of high-precision CNC machine tools. In order to solve the problem of thermal error of dual-spindle turning and milling machine tools, this study proposes an optimized CNN-BiLSTM Hybrid Network based on the SCSSA. Firstly, the thermal error experiment was carried out on the 1200MSY turning-milling double-spindle composite machine, and the temperature field data and thermal error data corresponding to the two spindles were collected. The K-means clustering-grey association coupling algorithm was used to screen the temperature-sensitive measurement points. Subsequently, the hyperparameters of the CNN-BiLSTM network were optimized with SCSSA to improve its modeling efficacy. The experimental findings indicate that: (1) SCSSA exhibits a superior convergence rate and enhanced global search capability compared to GWO and WOA algorithms during parameter optimization; (2) the proposed model achieves reductions in RMSE and MAE by 38.77% and 47.06%, respectively, when compared to benchmark models; (3) the prediction error variations are maintained within ± 4.6 μm under multiple speed conditions and ± 5 μm across various spindle types. This study provides an intelligent prediction scheme with high engineering practicality for thermal error prediction of dual-spindle turning-milling compound machine tools.

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Publication Details

Journal
Scientific Reports
Published
2025-12-30
DOI
https://doi.org/10.1038/s41598-025-27599-1
Primary Topic
Advanced Measurement and Metrology Techniques
Type
article
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Modeling of thermal errors for dual-spindle turning-milling compound machine tools based on hybrid networks

Jianchen Wang, Hongyi Wu, Jianqiang Zhou, Lei Zhang et al.
Scientific Reports
Advanced Measurement and Metrology Techniques
article

Modeling of thermal errors for dual-spindle turning-milling compound machine tools based on hybrid networks

Jianchen Wang, Hongyi Wu, Jianqiang Zhou, Lei Zhang, Xiaolei Deng, Wentao Lu
article en

Abstract

Thermal error is the key factor affecting the machining accuracy of high-precision CNC machine tools. In order to solve the problem of thermal error of dual-spindle turning and milling machine tools, this study proposes an optimized CNN-BiLSTM Hybrid Network based on the SCSSA. Firstly, the thermal error experiment was carried out on the 1200MSY turning-milling double-spindle composite machine, and the temperature field data and thermal error data corresponding to the two spindles were collected. The K-means clustering-grey association coupling algorithm was used to screen the temperature-sensitive measurement points. Subsequently, the hyperparameters of the CNN-BiLSTM network were optimized with SCSSA to improve its modeling efficacy. The experimental findings indicate that: (1) SCSSA exhibits a superior convergence rate and enhanced global search capability compared to GWO and WOA algorithms during parameter optimization; (2) the proposed model achieves reductions in RMSE and MAE by 38.77% and 47.06%, respectively, when compared to benchmark models; (3) the prediction error variations are maintained within ± 4.6 μm under multiple speed conditions and ± 5 μm across various spindle types. This study provides an intelligent prediction scheme with high engineering practicality for thermal error prediction of dual-spindle turning-milling compound machine tools.

Scientific ReportsVol. 15(1)
Jiaxing University (CN), Quzhou University (CN), Precision Spine (United States) (US)
Openalex Percentile: Top 43%
Advanced Measurement and Metrology Techniques
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