Comparative Life Cycle Analysis of Battery Electric Vehicle and Fuel Cell Electric Vehicle for Last-Mile Transportation

This study investigates whether Battery Electric Vehicles (BEVs) or Fuel Cell Electric Vehicles (FCEVs) represent the superior alternative to conventional vehicles for last-mile delivery, with a particular focus on large enterprises that prioritize both economic feasibility and environmental performance. Life Cycle Assessment and Life Cycle Cost methodologies are applied to evaluate both technologies across the full cradle-to-grave life cycle within a unified framework. The functional unit is defined as one kilometer traveled by a BEV or FCEV in last-mile transportation, and the system boundary includes vehicle manufacturing, operation, maintenance, and end-of-life treatment. The environmental impacts are assessed using the ReCiPe 2016 Midpoint (H) method implemented in OpenLCA 2.0.4, and normalization follows the standards provided by the official ReCiPe 2016 framework. The East China Power Grid serves as the baseline electricity mix for the operational stage. Regarding GHG emissions, FCEVs demonstrate a 12.36% reduction in carbon dioxide (CO2) emissions compared to BEVs. This reduction is particularly significant during the operational phase, where FCEVs can lower CO2 emissions by 53.51% per vehicle relative to BEVs, largely due to hydrogen energy’s higher efficiency and durability. In terms of economic costs, BEVs hold a slight advantage over FCEVs, costing approximately 0.8 RMB/km/car less. However, during the manufacturing phase, FCEVs present greater environmental challenges. It is recommended that companies fully consider which environmental issues they wish to make a greater contribution to when selecting vehicle types. This study provides insight and implications for large companies with financial viability concerns about environmental impact regarding selecting the two types of vehicles for last-mile transportation. The conclusions offer guidance for companies assessing which vehicle technology better aligns with their long-term operational and sustainability priorities. It can also help relevant practitioners and researchers to develop solutions to last-mile transportation from the perspective of different enterprise sizes.