Study on the Flow Behavior and Processing Map of a High Copper 6A82 Aluminum Alloy During Hot Deformation

The hot deformation behavior of 6A82 aluminum alloy with a copper content of approximately 0.46 wt% was investigated by uniaxial compression tests in a temperature range of 320–530 °C and a strain rate range of 0.01–10 s−1. The effects of deformation heating and friction on flow stress were analyzed and corrected. The results revealed that the reduction in flow stress due to deformation heating is more pronounced at high strain rates (≥1 s−1) and low temperatures (≤390 °C) compared to other deformation conditions. The corrected data illustrated that deformation heating has a more significant influence on flow stress than friction. Hot deformation activation energy (Q) decreased from 322.63 to 236.22 kJ/mol with increasing strain. Based on the corrected flow stress, the evolution of processing maps and microstructural characterization were analyzed to evaluate workability and identify flow instabilities. It was found that strain has a slight effect on the efficiency of power dissipation, whereas the instability parameter varies considerably with increasing strain. The corresponding processing maps showed that the unstable regions undergo more complex variations than the stable regions throughout the hot deformation process. An optimum hot working domain was identified in the temperature range of 440–530 °C and strain rate of 0.01–0.37 s−1. Under these deformation conditions, fine grains and uniformly distributed particles are formed through extensive dynamic recrystallization and coarsening of second phase particles, which facilitate dislocation motion and promote the formation of a sub-grain boundary.