Effect of Cryogenic Treatment on Low-Density Magnesium Multicomponent Alloys with Exceptional Ductility

There is growing emphasis on lightweight and energy-efficient metallic materials, with multicomponent alloying (MCA) being one strategy to achieve this. This was combined with the inherently lightweight magnesium (Mg) as the base metal. Two Mg-based MCAs, namely Mg-71MCA and Mg-80MCA (Mg-10Li-9Al-6Zn-4Si and Mg-10Li-6Al-2Zn-2Si, respectively, wt.%), with density in the range of 1.55-1.632 g/cc akin to plastics were synthesized via the Disintegrated Melt Deposition method in this work. The effects of cryogenic treatment (CT) at -20 °C, 80 °C, and -196 °C (LN) on the physical, microstructural, thermal, and mechanical properties were systematically evaluated. CT resulted in densification, significant grain refinement (up to a 27.9% reduction in grain diameter after LN treatment), alterations in crystallographic texture, and notable changes to secondary phases-namely, an increased precipitate area fraction. These led to enhanced mechanical performance such as damping capacity, microhardness, and compressive response (most apparent for Mg-71MCA with 12.1%, 6.7%, and 1.6% increase in yield strength, ultimate compressive strength, and energy absorbed, respectively, after RF20 treatment), coupled with exceptional ductility (>80% strain without fracture), which is superior to pure Mg and commercial Mg alloys. Overall, this work showcases the potential of MCAs compared to existing conventional lightweight materials, as well as the property-enhancing/tailoring effects brought upon by different CT temperatures. This highlights the multi-faceted nature of material designs where compositional control and judicious processing parameter selection need to be both leveraged to optimize final properties, and serves as a baseline for further lightweight MCA development to meet future needs.