Printable polymer nanocomposites for scalable and architected radiative cooling

Space cooling and lighting together consume 25% of global electricity, yet existing daytime radiative coolers are mostly limited to porous planar coatings that block visible light and lack durability. Here, we introduce rheology-optics coupling as a design principle that links polymer viscoelasticity to particle dispersion and optical scattering. Guided by this principle, we develop printable polydimethylsiloxane-zirconium oxide composites that achieve solar reflectance ( ~ 97.3%) and mid-infrared emissivity ( ~ 96.9%) comparable to the best reported values, despite a low filler loading of only ~4.5 vol.%. These scalable coatings provide up to 7.4 <sup>o</sup>C sub-ambient cooling and cut electricity use by 37% versus commercial paint in pilot-scale testing, while withstanding mechanical, thermal, and environmental stresses. Beyond planar coatings, the rheology-tunable polydimethylsiloxane-zirconium oxide ink enables direct ink writing of daylight-regulating architectures that deliver sub-ambient radiative cooling while admitting diffuse daylight for illumination, reducing both cooling and lighting demand. This work provides a practical and versatile platform for radiative cooling.

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Publication Details

Journal
Nature Communications
Published
2025-12-27
DOI
https://doi.org/10.1038/s41467-025-67831-0
Primary Topic
Thermal Radiation and Cooling Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

Printable polymer nanocomposites for scalable and architected radiative cooling

Kai Xiang Zhou, Paul V. Braun, Donald M. Cropek, Pranto Karua et al.
Nature Communications
Thermal Radiation and Cooling Technologies
article

Printable polymer nanocomposites for scalable and architected radiative cooling

Kai Xiang Zhou, Paul V. Braun, Donald M. Cropek, Pranto Karua, Songtao Tang, Diya Patel, Sungmin Hong, Lili Cai, Gwendolyn M. Reeser, Fukang Wu
article en

Abstract

Space cooling and lighting together consume 25% of global electricity, yet existing daytime radiative coolers are mostly limited to porous planar coatings that block visible light and lack durability. Here, we introduce rheology-optics coupling as a design principle that links polymer viscoelasticity to particle dispersion and optical scattering. Guided by this principle, we develop printable polydimethylsiloxane-zirconium oxide composites that achieve solar reflectance ( ~ 97.3%) and mid-infrared emissivity ( ~ 96.9%) comparable to the best reported values, despite a low filler loading of only ~4.5 vol.%. These scalable coatings provide up to 7.4 <sup>o</sup>C sub-ambient cooling and cut electricity use by 37% versus commercial paint in pilot-scale testing, while withstanding mechanical, thermal, and environmental stresses. Beyond planar coatings, the rheology-tunable polydimethylsiloxane-zirconium oxide ink enables direct ink writing of daylight-regulating architectures that deliver sub-ambient radiative cooling while admitting diffuse daylight for illumination, reducing both cooling and lighting demand. This work provides a practical and versatile platform for radiative cooling.

Nature CommunicationsVol. 17(1)
United States Army Corps of Engineers (US), University of Illinois Urbana-Champaign (US), U.S. Army Engineer Research and Development Center (US)
University of Illinois at Urbana-Champaign, Office of Naval Research, Division of Materials Research
Openalex Percentile: Top 36%
Thermal Radiation and Cooling Technologies
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