Printable polymer nanocomposites for scalable and architected radiative cooling
Space cooling and lighting together consume 25% of global electricity, yet existing daytime radiative coolers are mostly limited to porous planar coatings that block visible light and lack durability. Here, we introduce rheology-optics coupling as a design principle that links polymer viscoelasticity to particle dispersion and optical scattering. Guided by this principle, we develop printable polydimethylsiloxane-zirconium oxide composites that achieve solar reflectance ( ~ 97.3%) and mid-infrared emissivity ( ~ 96.9%) comparable to the best reported values, despite a low filler loading of only ~4.5 vol.%. These scalable coatings provide up to 7.4 <sup>o</sup>C sub-ambient cooling and cut electricity use by 37% versus commercial paint in pilot-scale testing, while withstanding mechanical, thermal, and environmental stresses. Beyond planar coatings, the rheology-tunable polydimethylsiloxane-zirconium oxide ink enables direct ink writing of daylight-regulating architectures that deliver sub-ambient radiative cooling while admitting diffuse daylight for illumination, reducing both cooling and lighting demand. This work provides a practical and versatile platform for radiative cooling.
Authors
- Kai Xiang Zhou (ORCID: https://orcid.org/0000-0003-4653-6436)
- Paul V. Braun (ORCID: https://orcid.org/0000-0003-4079-8160)
- Donald M. Cropek (ORCID: https://orcid.org/0000-0002-6312-5578)
- Pranto Karua
- Songtao Tang (ORCID: https://orcid.org/0009-0002-7111-2168)
- Diya Patel
- Sungmin Hong
- Lili Cai
- Gwendolyn M. Reeser
- Fukang Wu
Institutions
- United States Army Corps of Engineers (US)
- University of Illinois Urbana-Champaign (US)
- U.S. Army Engineer Research and Development Center (US)
Publication Details
- Journal
- Nature Communications
- Published
- 2025-12-27
- DOI
- https://doi.org/10.1038/s41467-025-67831-0
- Primary Topic
- Thermal Radiation and Cooling Technologies
- Type
- article
- Field-Weighted Citation Impact
- 0.00
Funders
- University of Illinois at Urbana-Champaign
- Office of Naval Research
- Division of Materials Research