A Review of Grout Diffusion Mechanisms and Quality Assessment Techniques for Backfill Grouting in Shield Tunnels

Ground settlement is readily induced by shield–tail gaps formed during tunneling, where soil loss must be compensated through backfill grouting. However, improper grouting control may trigger tunnel uplift, segment misalignment, and, after solidification, problems such as voids, cracking, and water ingress. Ensuring construction safety and long-term serviceability requires both reliable detection of grouting effectiveness and a mechanistic understanding of grout diffusion. This review systematically synthesizes sensing technologies, diffusion modeling, and intelligent data interpretation. It highlights their interdependence and identifies emerging trends toward multimodal joint inversion and real-time grouting control. Non-destructive testing techniques can be broadly categorized into geophysical approaches and sensor-based methods. For synchronous detection, vehicle-mounted GPR systems and IoT-based monitoring platforms have been explored, although studies remain sparse. Theoretically, grout diffusion has been investigated via numerical simulation and field measurement, including the spherical diffusion theory, columnar diffusion theory, and sleeve-pipe permeation grouting theory. These theories decompose the diffusion process of the slurry into independent movements. Nevertheless, oversimplified models and sparse monitoring data hinder the development of universally applicable frameworks capable of capturing diverse engineering conditions. Existing techniques are further constrained by limited imaging resolution, insufficient detection depth, and poor adaptability to complex strata. Looking ahead, future research should integrate complementary non-destructive methods with numerical simulation and intelligent data analytics to achieve accurate inversion and dynamic monitoring of the entire process, ranging from grout diffusion and consolidation to defect evolution. Such efforts are expected to advance both synchronous grouting detection theory and intelligent and digital-twin tunnel construction.