Production of precursors for sustainable aviation fuels through furfural/cyclopentanone aldol condensation boosted by TiO2-loaded dendritic ZSM-5 catalysts

• Dendritic ZSM-5 zeolite possesses high accessibility and multimodal porosity. • TiO 2 incorporation optimises Brønsted/Lewis acidity in dendritic ZSM-5. • TiO 2 /d-ZSM-5 is highly active and selective in FFL/CPO aldol condensation. • Targeted SAF precursors obtained with 85.5 mol% yield. This study reports the catalytic performance of dendritic ZSM-5 (d-ZSM-5) catalysts in the aldol condensation of cyclopentanone (CPO) and furfural (FFL), two biomass-derived molecules used to produce sustainable aviation fuel precursors. The dendritic architecture of ZSM-5 provides it with enhanced accessibility and textural features, including a large external surface area, high pore volume, and interconnected porosity. These are key parameters in the CPO/FFL aldol condensation due to the large molecular size of the products (FC and F 2 C) regarding the MFI micropore dimensions. In this way, and compared with a reference nanocrystalline ZSM-5 sample, the dendritic zeolite exhibited quite superior conversion and better selectivity towards the targeted condensation products across a wide range of CPO/FFL molar ratios (1/2 to 10/1). Likewise, the rational modification of dendritic ZSM-5 with TiO 2 is explored for the first time, showing how this strategy significantly enhances the catalytic activity by providing an optimal balance of Brønsted and Lewis acidity and achieving a high dispersion of this metal oxide. Thus, the best catalyst (5 wt% TiO 2 /d-ZSM-5) reaches 93 % FFL conversion and 92 % selectivity to FC + F 2 C. These findings highlight TiO 2 -modified dendritic zeolites as promising, reusable catalysts for upgrading biomass platform molecules into advanced aviation biofuel precursors.

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Publication Details

Journal
Fuel
Published
2025-12-26
DOI
https://doi.org/10.1016/j.fuel.2025.138137
Primary Topic
Zeolite Catalysis and Synthesis
Type
article
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article

Production of precursors for sustainable aviation fuels through furfural/cyclopentanone aldol condensation boosted by TiO2-loaded dendritic ZSM-5 catalysts

David Pedro Serrano, Jennifer Cueto, Rafael A. García-Muñoz, María del Mar Alonso-Doncel et al.
Fuel
Zeolite Catalysis and Synthesis
article

Production of precursors for sustainable aviation fuels through furfural/cyclopentanone aldol condensation boosted by TiO2-loaded dendritic ZSM-5 catalysts

David Pedro Serrano, Jennifer Cueto, Rafael A. García-Muñoz, María del Mar Alonso-Doncel, Daniel de la Calle
article en

Abstract

• Dendritic ZSM-5 zeolite possesses high accessibility and multimodal porosity. • TiO 2 incorporation optimises Brønsted/Lewis acidity in dendritic ZSM-5. • TiO 2 /d-ZSM-5 is highly active and selective in FFL/CPO aldol condensation. • Targeted SAF precursors obtained with 85.5 mol% yield. This study reports the catalytic performance of dendritic ZSM-5 (d-ZSM-5) catalysts in the aldol condensation of cyclopentanone (CPO) and furfural (FFL), two biomass-derived molecules used to produce sustainable aviation fuel precursors. The dendritic architecture of ZSM-5 provides it with enhanced accessibility and textural features, including a large external surface area, high pore volume, and interconnected porosity. These are key parameters in the CPO/FFL aldol condensation due to the large molecular size of the products (FC and F 2 C) regarding the MFI micropore dimensions. In this way, and compared with a reference nanocrystalline ZSM-5 sample, the dendritic zeolite exhibited quite superior conversion and better selectivity towards the targeted condensation products across a wide range of CPO/FFL molar ratios (1/2 to 10/1). Likewise, the rational modification of dendritic ZSM-5 with TiO 2 is explored for the first time, showing how this strategy significantly enhances the catalytic activity by providing an optimal balance of Brønsted and Lewis acidity and achieving a high dispersion of this metal oxide. Thus, the best catalyst (5 wt% TiO 2 /d-ZSM-5) reaches 93 % FFL conversion and 92 % selectivity to FC + F 2 C. These findings highlight TiO 2 -modified dendritic zeolites as promising, reusable catalysts for upgrading biomass platform molecules into advanced aviation biofuel precursors.

FuelVol. 412
Madrid Institute for Advanced Studies (ES), Universidad Rey Juan Carlos (ES), IMDEA Energy Institute (ES)
Industry, innovation and infrastructure
Openalex Percentile: Top 44%
Zeolite Catalysis and Synthesis
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