Coupled Design of Cathode GC and GDL Microporous Structure for Enhanced Mass Transport and Electrochemical Efficiency in PEMFCs

Proton exchange membrane fuel cells (PEMFCs) represent a new generation of clean and efficient energy conversion devices, demonstrating broad application prospects in transportation, distributed power generation, and other fields. The geometric configuration of the cathode gas channel (GC) and the surface microstructure of the gas diffusion layer (GDL) are core factors influencing the efficiency of reactant gas transport and water management performance. However, conventional rectangular flow channels suffer from insufficient convective enhancement and restricted oxygen supply beneath the fins. Furthermore, homogeneous GDLs exhibit limited diffusion and drainage capabilities, often leading to oxygen depletion and flooding downstream of the cathode, significantly limiting overall cell performance. To address these challenges, this study designs a novel centrally positioned fin-type barrier block. A three-dimensional multiphysics numerical model integrating GDL surface microporosity with the internal barrier block flow channels is constructed to systematically investigate the synergistic mechanisms of microporous topology and flow channel structure on two-phase flow distribution, oxygen mass transfer, and electrochemical performance. The results demonstrate that this model accurately captures the dynamic evolution of flow fields within the GDL. Compared to conventional structures, significant coupling effects exist between the GDL microporous structure and the novel barrier block. Their synergistic interaction forms multi-scale mass transfer enhancement and dewatering pathways, providing quantifiable optimization pathways and structural parameter references for high-power-density PEMFC cathode design.