Evaluation of Zirconium Oxide Nanoparticle-Reinforced Pigmented Maxillofacial Silicone Mimicking Human Skin Tone: Effects on Color Stability and Surface Roughness After Accelerated Aging

Background/Objectives: This in vitro study examined the potential enhancement in resistance to accelerated aging in room-temperature vulcanized (RTV) maxillofacial silicone, intrinsically pigmented in two skin tones, through the use of zirconium oxide (ZrO2) nanoparticles. Methods: A total of 128 disc-shaped specimens were created in rose silk and soft brown shades, each containing zirconium oxide concentrations of 0%, 1%, 2%, and 3% by weight. Color variation (ΔE*) was assessed initially and following 252, 750, and 1252 h of artificial aging, tested with a colorimeter. Surface roughness characteristics (Ra, Rq, Rt) were evaluated before and after 1252 h using atomic force microscopy (AFM). Structural, vibrational, and morphological characteristics were analyzed through X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and field emission scanning electron microscopy (FESEM). Results: Non-parametric tests (Friedman, Kruskal–Wallis, and Bonferroni-adjusted paired testing; p < 0.05) indicated that accelerated aging significantly increased ΔE* in all specimens. The addition of ZrO2 reduced these changes; however, the optimal concentration differed by pigment: 1% for rose silk and 3% for soft brown. The effect on surface roughness depended on pigment type. Higher nanoparticle concentrations generally improved post-aging smoothness in soft brown samples, whereas rose silk showed a more variable response. XRD and FTIR analyses confirmed successful nanoparticle incorporation without altering the fundamental silicone structure, while FESEM demonstrated improved filler–matrix interaction in modified groups. Conclusions: Adjusting ZrO2 concentration according to pigment type can improve the future color retention and surface characteristics of maxillofacial silicone.