In Pursuit of Sustainable Ventilated Façades: Moisture Response, Mechanical Performance, and Fire Behavior of Recycled Wood Particle/Epoxy Composite Panels

The recycling and reuse of wood have gained importance as strategies for reducing construction waste, lowering costs, and promoting circular practices in the built environment. This study evaluates the performance of recycled wood particle/epoxy composites (WPECs) for façade applications by prototyping panels produced from granulated degraded wood bonded with epoxy resin and coated with intumescent fire-retardant paint. The panels were design to meet standards for ventilated façade applications in accordance with EN 310-93 and ASTM D1037-06a and relevant building codes for facade cladding. Three replicates of each panel type were tested under controlled laboratory conditions to assess water absorption, equilibrium moisture content, capillarity, fire resistance, and mechanical performance. Moisture measurements were performed at immersion and drying intervals of 12, 24, 36, 72, and 120 h for four WPEC types manufactured with pine, beech, oak, and olive fibers. Statistical evaluation using SPSS (one-way and two-way ANOVA) confirmed significant species effects across most parameters. Results indicated that olive and oak WPECs provided the highest dimensional stability under moisture exposure, with olive additionally demonstrating superior compressive strength (35.45 MPa) and hardness (˂10,000 N). Pine and beech WPECs exhibited intermediate bending strength (≈10 MPa) and elasticity, while oak contributed stable swelling values despite lower strength. Fire resistance tests suggested relative improvements, although further standardized evaluation is needed. Collectively, olive and oak WPECs emerged as the most promising façade materials, combining durability, mechanical strength, and sustainability.