Transient Analysis of Vortex-Induced Pressure Pulsations in a Vertical Axial Pump with Bidirectional Flow Passages Under Stall Conditions

Vertical axial-flow pumps with bidirectional passages are widely used in applications requiring flow reversal. However, their unique inlet geometry often leads to asymmetric impeller inflow conditions. This study investigates the internal flow behavior and pressure pulsation characteristics of a vertical bidirectional axial-flow pump under design, critical stall, and deep stall conditions using unsteady Reynolds-averaged Navier–Stokes simulations combined with Fast Fourier Transform and wavelet analysis. Results show that the pump reaches peak efficiency at the design point, with critical and deep stall occurring at 0.6 Qdes and 0.5 Qdes, respectively. The head at the deep stall condition shows a further drop of 7.51% compared to the critical stall condition. This progressive performance degradation is attributed to vortex-induced blockage: it initiates with the intensification of the tip leakage vortex and evolves into large-scale separation vortices covering the suction surface under deep stall—a mechanism distinctly influenced by the bidirectional inlet’s stagnant water zone. Inlet asymmetry, reflected by a normalized velocity coefficient (Vn) below 0.6 in the stagnant water zone under design flow, is partially mitigated during stall due to flow confinement. Pressure pulsations at the blade leading edge are dominated by the blade passing frequency (BPF), with amplitudes under critical stall about 3.2 times those at design conditions. At the impeller outlet, critical stall produces a mixed dominant frequency (shaft frequency and BPF), whereas deep stall yields the highest pulsation amplitude (BPF ≈ 4.8 × the design value) resulting from extreme passage blockage. These findings clarify how bidirectional-inlet-induced vortices modulate stall progression and provide theoretical guidance for enhancing the operational stability of such pumps under off-design conditions.

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Publication Details

Journal
Machines
Published
2025-12-25
DOI
https://doi.org/10.3390/machines14010034
Primary Topic
Cavitation Phenomena in Pumps
Type
article
Field-Weighted Citation Impact
0.00

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article

Transient Analysis of Vortex-Induced Pressure Pulsations in a Vertical Axial Pump with Bidirectional Flow Passages Under Stall Conditions

Jiaxing Lu, Qixiang Hu, Yanjun Li, Fan Meng et al.
Machines
Cavitation Phenomena in Pumps
article

Transient Analysis of Vortex-Induced Pressure Pulsations in a Vertical Axial Pump with Bidirectional Flow Passages Under Stall Conditions

Jiaxing Lu, Qixiang Hu, Yanjun Li, Fan Meng, Haoxuan Tang, Mingming Ge
article en

Abstract

Vertical axial-flow pumps with bidirectional passages are widely used in applications requiring flow reversal. However, their unique inlet geometry often leads to asymmetric impeller inflow conditions. This study investigates the internal flow behavior and pressure pulsation characteristics of a vertical bidirectional axial-flow pump under design, critical stall, and deep stall conditions using unsteady Reynolds-averaged Navier–Stokes simulations combined with Fast Fourier Transform and wavelet analysis. Results show that the pump reaches peak efficiency at the design point, with critical and deep stall occurring at 0.6 Qdes and 0.5 Qdes, respectively. The head at the deep stall condition shows a further drop of 7.51% compared to the critical stall condition. This progressive performance degradation is attributed to vortex-induced blockage: it initiates with the intensification of the tip leakage vortex and evolves into large-scale separation vortices covering the suction surface under deep stall—a mechanism distinctly influenced by the bidirectional inlet’s stagnant water zone. Inlet asymmetry, reflected by a normalized velocity coefficient (Vn) below 0.6 in the stagnant water zone under design flow, is partially mitigated during stall due to flow confinement. Pressure pulsations at the blade leading edge are dominated by the blade passing frequency (BPF), with amplitudes under critical stall about 3.2 times those at design conditions. At the impeller outlet, critical stall produces a mixed dominant frequency (shaft frequency and BPF), whereas deep stall yields the highest pulsation amplitude (BPF ≈ 4.8 × the design value) resulting from extreme passage blockage. These findings clarify how bidirectional-inlet-induced vortices modulate stall progression and provide theoretical guidance for enhancing the operational stability of such pumps under off-design conditions.

MachinesVol. 14(1)
Xihua University (CN), Jiangsu University (CN), Changzhou Institute of Technology (CN), Suzhou Research Institute (CN)
Xihua University
Clean water and sanitation
Openalex Percentile: Top 42%
Cavitation Phenomena in Pumps
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