Analytical assurance of hydrogen purity: A comprehensive framework for trace contaminant verification and conformity assessment

• Hydrogen purity assurance reviewed across the full production-to-dispensing chain. • Multi-detector GC, MS, and IR spectroscopy compared for sub-ppm contaminant detection. • Framework integrates sampling, calibration, and matrix-matched validation. • Guard-banding and uncertainty governance formalized for conformity decisions. • Proposes fit-for-purpose quality model with traceable, auditable verification tools. The precise identification of trace contaminants in hydrogen is essential for safeguarding proton-exchange membrane fuel cells (PEMFCs), facilitating reliable fuel cell implementation, and advancing global energy transition objectives outlined in Sustainable Development Goal (SDG)-7, which pertains to affordable and clean energy. This review synthesizes the analytical, metrological, and operational specifications necessary for the quantification of impurities at parts-per-million (ppm) to parts-per-billion (ppb) concentrations throughout the hydrogen production, storage, transportation, and dispensing processes that are vital for achieving SDG-9 (industry, innovation, and infrastructure) and SDG-13 (climate action). Comparative evaluations of the performance of multi-detector gas chromatography (GC), laser-based spectroscopy (CRDS/FTIR), and mass-spectrometric techniques are provided, with a focus on matrix-matched calibration, interference suppression, recovery verification, and the stability of reactive species such as sulfur compounds, carbonyls, and ammonia. The review further delineates a metrologically rigorous conformity-assessment framework that incorporates integrity of sampling systems, memory mitigation strategies, preconcentration methodologies, SI-traceable calibration, uncertainty quantification, and guard-banded decision protocols to ensure robust compliance with ISO 14687 and SAE J2719. Instead of merely reiterating numerical thresholds, the framework associates instrument capability with distinct uncertainty-aware decision protocols, thereby facilitating trustworthy quality assurance at the boundaries of specifications. Practical recommendations are offered for online and near-line monitoring systems, verification intervals, and standardized operating procedures (SOPs) to promote reproducible, auditable hydrogen quality assurance within the context of emerging clean energy infrastructures aligned with SDG objectives.

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Publication Details

Journal
Chemical Engineering Journal Advances
Published
2025-12-25
DOI
https://doi.org/10.1016/j.ceja.2025.101015
Citations
2
Primary Topic
Fuel Cells and Related Materials
Type
article
Field-Weighted Citation Impact
1.46
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article

Analytical assurance of hydrogen purity: A comprehensive framework for trace contaminant verification and conformity assessment

Christopher Selvam D, Sikata Samantaray, Kulmani Mehar, Divyesh Rameshbhai Vaghela et al.
2 citations
Chemical Engineering Journal Advances
Fuel Cells and Related Materials
1.46
article

Analytical assurance of hydrogen purity: A comprehensive framework for trace contaminant verification and conformity assessment

Christopher Selvam D, Sikata Samantaray, Kulmani Mehar, Divyesh Rameshbhai Vaghela, Pradeep Kumar Jangid, D. Bahri, Yuvarajan Devarajan, Nakul Ramanna
article en
2 citations

Abstract

• Hydrogen purity assurance reviewed across the full production-to-dispensing chain. • Multi-detector GC, MS, and IR spectroscopy compared for sub-ppm contaminant detection. • Framework integrates sampling, calibration, and matrix-matched validation. • Guard-banding and uncertainty governance formalized for conformity decisions. • Proposes fit-for-purpose quality model with traceable, auditable verification tools. The precise identification of trace contaminants in hydrogen is essential for safeguarding proton-exchange membrane fuel cells (PEMFCs), facilitating reliable fuel cell implementation, and advancing global energy transition objectives outlined in Sustainable Development Goal (SDG)-7, which pertains to affordable and clean energy. This review synthesizes the analytical, metrological, and operational specifications necessary for the quantification of impurities at parts-per-million (ppm) to parts-per-billion (ppb) concentrations throughout the hydrogen production, storage, transportation, and dispensing processes that are vital for achieving SDG-9 (industry, innovation, and infrastructure) and SDG-13 (climate action). Comparative evaluations of the performance of multi-detector gas chromatography (GC), laser-based spectroscopy (CRDS/FTIR), and mass-spectrometric techniques are provided, with a focus on matrix-matched calibration, interference suppression, recovery verification, and the stability of reactive species such as sulfur compounds, carbonyls, and ammonia. The review further delineates a metrologically rigorous conformity-assessment framework that incorporates integrity of sampling systems, memory mitigation strategies, preconcentration methodologies, SI-traceable calibration, uncertainty quantification, and guard-banded decision protocols to ensure robust compliance with ISO 14687 and SAE J2719. Instead of merely reiterating numerical thresholds, the framework associates instrument capability with distinct uncertainty-aware decision protocols, thereby facilitating trustworthy quality assurance at the boundaries of specifications. Practical recommendations are offered for online and near-line monitoring systems, verification intervals, and standardized operating procedures (SOPs) to promote reproducible, auditable hydrogen quality assurance within the context of emerging clean energy infrastructures aligned with SDG objectives.

Chemical Engineering Journal AdvancesVol. 25
Jain University (IN), Presidency University (IN), Manipal Academy of Higher Education (IN), Siksha O Anusandhan University (IN), Parul University (IN), Vivekananda Global University (IN), Saveetha University (IN)
Industry, innovation and infrastructure
Openalex Percentile: Top 14%
Fuel Cells and Related Materials
1.46
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