Aluminium-Doped Zinc Oxide Thin Films Fabricated by the Aqueous Spray Method and Their Photocatalytic Activities

The fabrication of undoped and aluminium-doped zinc oxide thin films on quartz glass substrates through the aqueous spray method is reported. The prepared aqueous precursor solutions containing Zn2+ and varying mole percentages (0, 2, 4, and 8%) of Al3+ complexes were spray-coated onto quartz glass substrates preheated at 180 °C. The as-sprayed films obtained were then heat-treated at 450 °C for 30 min in a furnace to produce the various thin films. The structural and optical properties of the resultant thin films were analysed using the X-ray diffractometer (XRD) and ultraviolet–visible (UV-Vis) spectrophotometer. The XRD results revealed that the fabricated thin films have a prominent peak correlating to the (002) Miller index, which is the preferred orientation of the zinc oxide hexagonal wurtzite phase. The fabricated thin films with a film thickness of approximately 189 nm absorb light in the visible region and have a transmittance of over 80% even after being doped with aluminium. The photocatalytic activities of the thin films were evaluated via visible light irradiation of an aqueous methyl orange solution, and the Al-doped ZnO thin films exhibited good photocatalytic activities, which resulted in an increase in the doping mole percentages of aluminium.