A Study of the Reservoir Protection Mechanism of Fuzzy-Ball Workover Fluid for Temporary Plugging in Low-Pressure Oil Well Workover Operations

This study addresses the challenges of low-pressure oil well workover operations, namely, severe loss of water-based workover fluid, significant reservoir damage from conventional temporary plugging agents, and slow production recovery, by focusing on the yet-mechanistically unclear “fuzzy-ball workover fluid.” Laboratory experiments combined with field data were used to evaluate its plugging performance and reservoir-protective mechanisms. In sand-filled tubes (diameter 25 mm, length 20–100 cm) sealed with the fuzzy-ball fluid, the formation’s bearing capacity increased by 3.25–18.59 MPa, showing a positive correlation with the plugging radius. Compatibility tests demonstrated that mixtures of crude oil and workover fluid (1:1) or crude oil, workover fluid, and water (1:1:1) held at 60 °C for 80 h exhibited only minor apparent viscosity reductions of 4 mPa·s and 2 mPa·s, respectively, indicating good stability. After successful plugging, a 1% ammonium persulfate solution was injected for 2 h to break the gel; permeability recovery rates reached 112–127%, confirming low reservoir damage and effective gel-break de-blocking. Field data from five wells (formation pressure coefficients 0.49–0.64) showed per-well fluid consumption of 33–83 m3 and post-workover liquid production index recoveries of 5.90–53.30%. Multivariate regression established mathematical relationships among bearing capacity, production index recovery, and fourteen geological engineering parameters, identifying the plugging radius as a key factor. Larger radii enhance both temporary plugging strength and production recovery without harming the reservoir, and they promote production by expanding the cleaning zone. In summary, the fuzzy-ball workover fluid achieves an integrated “high-efficiency plugging–low-damage gel-break–synergistic cleaning” mechanism, resolving the trade-off between temporary-plugging strength and production recovery in low-pressure wells and offering an innovative, environmentally friendly solution for the sustainable and efficient exploitation of oil–gas resources.