Development and Characterization of New Ablative Materials Based on Polysiloxane Resin and Graphite Felt

This study focused on the development of a new concept for ablative thermal protection material, using a relatively new polymer matrix based on polysiloxane resin, which exhibits high-performance thermal properties. As a reinforcing element, graphite felt (GF/UHT) was selected. These new ablative materials were tested and characterized to evaluate their thermal properties through comparison with established/standard ablative materials based on phenolic resin and graphite felt (GF/Isophen). To evaluate them, two distinct types of thermal tests were performed. The first consisted of subjecting the ablative materials to a temperature of 1100 °C for a total duration of 10 min (with three different dwell times: 30 s, 120 s, and 300 s). A mass loss of 31% was recorded for the GF/UHT ablative material samples compared to the GF/Isophen material, where the mass loss reached approximately 68%. The second test consisted of exposure to an oxyacetylene flame at a temperature of 1600 °C. The GF/UHT samples had an improved behavior compared to the GF/Isophen samples, the latter being completely penetrated at the end of the test. Additionally, differential scanning calorimetry (DSC) tests were performed and characterized by FTIR spectroscopy and scanning electron microscopy.