A review of laser materials processing paradigms

Abstract Laser-based processing of materials has progressed from traditional applications such as macroscale cutting and welding, to sophisticated techniques, including ultrafast micromachining, additive manufacturing, and surface engineering at micro- and nano-metric scales. Innovations in laser source technology, particularly the advent of high-power and ultrashort-pulse lasers, have expanded the range of processable materials, enabled a plethora of manufacturing applications, and propelled groundbreaking research in optics, photonics, electronics, and biomedical domains. In this article, we provide a concise, yet broad review of the congruent evolution of lasers and materials processing, and highlight seminal developments in the field over the years, combined with a critical assessment of the state of the art. Finally, we also provide an outlook on emerging needs, as well as a roadmap of anticipated developments in laser technologies and materials platforms over the next 50 years. Graphic Abstract

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Publication Details

Journal
MRS Bulletin
Published
2025-12-01
DOI
https://doi.org/10.1557/s43577-025-01021-7
Primary Topic
Laser Material Processing Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

A review of laser materials processing paradigms

Christian Vedder, MJ Matthews, Runxuan Li, T. U. Tumkur et al.
MRS Bulletin
Laser Material Processing Techniques
article

A review of laser materials processing paradigms

Christian Vedder, MJ Matthews, Runxuan Li, T. U. Tumkur, Ted A. Laurence, Raymond J. Beach, Edgar Willenborg, Tim Lantzsch, Constantin Häfner, Vasileios Korakis, Costas P. Grigoropoulos
article en

Abstract

Abstract Laser-based processing of materials has progressed from traditional applications such as macroscale cutting and welding, to sophisticated techniques, including ultrafast micromachining, additive manufacturing, and surface engineering at micro- and nano-metric scales. Innovations in laser source technology, particularly the advent of high-power and ultrashort-pulse lasers, have expanded the range of processable materials, enabled a plethora of manufacturing applications, and propelled groundbreaking research in optics, photonics, electronics, and biomedical domains. In this article, we provide a concise, yet broad review of the congruent evolution of lasers and materials processing, and highlight seminal developments in the field over the years, combined with a critical assessment of the state of the art. Finally, we also provide an outlook on emerging needs, as well as a roadmap of anticipated developments in laser technologies and materials platforms over the next 50 years. Graphic Abstract

MRS BulletinVol. 50(12)
Lawrence Livermore National Laboratory (US), Fraunhofer Institute for Laser Technology (DE), University of California, Berkeley (US)
Lawrence Livermore National Laboratory
Industry, innovation and infrastructure
Openalex Percentile: Top 36%
Laser Material Processing Techniques
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A review of laser materials processing paradigms — Christian Vedder, MJ Matthews, et al. · MRS Bulletin (2025) | TGRS Research Map | TGRS