A review of laser materials processing paradigms
Abstract Laser-based processing of materials has progressed from traditional applications such as macroscale cutting and welding, to sophisticated techniques, including ultrafast micromachining, additive manufacturing, and surface engineering at micro- and nano-metric scales. Innovations in laser source technology, particularly the advent of high-power and ultrashort-pulse lasers, have expanded the range of processable materials, enabled a plethora of manufacturing applications, and propelled groundbreaking research in optics, photonics, electronics, and biomedical domains. In this article, we provide a concise, yet broad review of the congruent evolution of lasers and materials processing, and highlight seminal developments in the field over the years, combined with a critical assessment of the state of the art. Finally, we also provide an outlook on emerging needs, as well as a roadmap of anticipated developments in laser technologies and materials platforms over the next 50 years. Graphic Abstract
Authors
- Christian Vedder (ORCID: https://orcid.org/0000-0002-7833-7813)
- MJ Matthews
- Runxuan Li (ORCID: https://orcid.org/0000-0001-6892-3766)
- T. U. Tumkur (ORCID: https://orcid.org/0000-0002-0355-3423)
- Ted A. Laurence (ORCID: https://orcid.org/0000-0003-1474-779X)
- Raymond J. Beach
- Edgar Willenborg
- Tim Lantzsch
- Constantin Häfner
- Vasileios Korakis
- Costas P. Grigoropoulos
Institutions
- Lawrence Livermore National Laboratory (US)
- Fraunhofer Institute for Laser Technology (DE)
- University of California, Berkeley (US)
Publication Details
- Journal
- MRS Bulletin
- Published
- 2025-12-01
- DOI
- https://doi.org/10.1557/s43577-025-01021-7
- Primary Topic
- Laser Material Processing Techniques
- Type
- article
- Field-Weighted Citation Impact
- 0.00
Funders
- Lawrence Livermore National Laboratory