Multimetal Doping and Heterostructure Engineering of RuO <sub>2</sub> for Durable and Efficient Oxygen Evolution

The oxygen evolution reaction (OER) is the primary kinetic bottleneck in water electrolysis, requiring catalysts that are both efficient and durable. Here, a MnCoNi-RuO<sub>2</sub> (MCN-RuO<sub>2</sub>) heterostructured catalyst synthesized via a controlled impregnation-annealing-etching process that integrates multimetal doping with mixed-phase oxide formation is reported. Structural analyses reveal a RuO<sub>2</sub> host lattice interfaced with MnO and spinel-type CoNiO <sub><i>x</i></sub> domains, generating lattice distortion, oxygen vacancies, and defect-rich interfaces that tune the electronic structure and enrich active sites. Electrochemical tests demonstrate overpotentials as low as 200 mV at 10 mA cm<sup>-2</sup>, a low Tafel slope, and markedly improved stability relative to commercial RuO<sub>2</sub> and IrO<sub>2</sub>. The catalyst also retains high activity under acidic conditions and, when implemented in an anion exchange membrane water electrolyzer, sustains industrially relevant operation for 100 h with minimal degradation. Density functional theory calculations reveal that multimetal incorporation drives charge redistribution, lowers the work function, and shifts Ru-4d states, reducing the barrier for the rate-determining *O → *OOH step while enhancing stability against Ru dissolution. These findings establish MCN-RuO<sub>2</sub> as a versatile, Ir-free platform and demonstrate multimetal doping with heterointerface engineering as a powerful strategy for designing next-generation OER catalysts.

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Publication Details

Journal
Small Science
Published
2025-12-24
DOI
https://doi.org/10.1002/smsc.202500546
Primary Topic
Electrocatalysts for Energy Conversion
Type
article
Field-Weighted Citation Impact
0.00

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article

Multimetal Doping and Heterostructure Engineering of RuO 2 for Durable and Efficient Oxygen Evolution

Mykhailo Chundak, Mikko Ritala, Pedro H. C. Camargo, Shiqi Wang et al.
Small Science
Electrocatalysts for Energy Conversion
article

Multimetal Doping and Heterostructure Engineering of RuO 2 for Durable and Efficient Oxygen Evolution

Mykhailo Chundak, Mikko Ritala, Pedro H. C. Camargo, Shiqi Wang, Hugo L. S. Santos, Md. Mofakkharulhashan
article en

Abstract

The oxygen evolution reaction (OER) is the primary kinetic bottleneck in water electrolysis, requiring catalysts that are both efficient and durable. Here, a MnCoNi-RuO<sub>2</sub> (MCN-RuO<sub>2</sub>) heterostructured catalyst synthesized via a controlled impregnation-annealing-etching process that integrates multimetal doping with mixed-phase oxide formation is reported. Structural analyses reveal a RuO<sub>2</sub> host lattice interfaced with MnO and spinel-type CoNiO <sub><i>x</i></sub> domains, generating lattice distortion, oxygen vacancies, and defect-rich interfaces that tune the electronic structure and enrich active sites. Electrochemical tests demonstrate overpotentials as low as 200 mV at 10 mA cm<sup>-2</sup>, a low Tafel slope, and markedly improved stability relative to commercial RuO<sub>2</sub> and IrO<sub>2</sub>. The catalyst also retains high activity under acidic conditions and, when implemented in an anion exchange membrane water electrolyzer, sustains industrially relevant operation for 100 h with minimal degradation. Density functional theory calculations reveal that multimetal incorporation drives charge redistribution, lowers the work function, and shifts Ru-4d states, reducing the barrier for the rate-determining *O → *OOH step while enhancing stability against Ru dissolution. These findings establish MCN-RuO<sub>2</sub> as a versatile, Ir-free platform and demonstrate multimetal doping with heterointerface engineering as a powerful strategy for designing next-generation OER catalysts.

Small ScienceVol. 6(2)
University of Helsinki (FI), Helsinki Institute of Physics (FI)
Jane ja Aatos Erkon Säätiö, Novo Nordisk, Business Finland
Openalex Percentile: Top 53%
Electrocatalysts for Energy Conversion
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Multimetal Doping and Heterostructure Engineering of RuO <sub>2</sub> for Durable and Efficient Oxygen Evolution — Mykhailo Chundak, Mikko Ritala, et al. · Small Science (2025) | TGRS Research Map | TGRS