Development of a centralized progress management system using lean thinking and efforts to improve operations

In this study, we improved MRI room operations by applying Lean Thinking principles with a strong emphasis on leadership and ICT integration. The primary objectives were to enhance MRI appointment slot utilization, reduce patient waiting times, and minimize referrals to external facilities. Lean methodologies such as Kaizen, 5 S, Value Stream Mapping, Standard Work, Spaghetti Chart, and Root Cause Analysis were used to identify inefficiencies and implement structured improvements. A centralized ICT-based management system was introduced to enable real-time tracking and enhance workflow coordination. Leadership played a key role in fostering staff engagement and continuous improvement. MRI workflows were analyzed using Lean tools to identify operational bottlenecks and streamline processes. A structured improvement approach was developed through brainstorming sessions and weekly short meetings to refine management practices. The ICT system facilitated real-time monitoring of patient progress and scheduling adjustments. The 5 S methodology was employed to improve workspace organization, while Kaizen supported incremental daily improvements based on staff input. Following these interventions, MRI appointment reservations increased by 26% and completed examinations grew by 19%, with further daily management refinements contributing additional improvements of 34% and 28%, respectively. Patient waiting times were significantly reduced from an average of 45 days to 5 days, and monthly external referrals for MRI examinations declined from 300 to 50. These outcomes demonstrate that the integrated application of Lean Thinking and ICT not only substantially enhanced operational efficiency, reduced patient delays, and optimized resource utilization but also improved patient access and workflow coordination. Leadership, combined with a supportive and collaborative culture, played a key role in empowering team members to engage in continuous improvement. Open communication, the active valuation of staff input, and the delegation of responsibilities contributed to establishing a sustainable model for process enhancement. Although challenges such as the need for continuous adjustments in daily management and the complexity of coordinating staff schedules while maintaining patient care remained, these results confirm that Lean Thinking originally developed in manufacturing can be effectively adapted to healthcare settings to enhance productivity, service accessibility, and overall operational performance.

Authors

Institutions

Publication Details

Journal
BMC Health Services Research
Published
2025-12-24
DOI
https://doi.org/10.1186/s12913-025-13644-2
Primary Topic
Quality and Supply Management
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Development of a centralized progress management system using lean thinking and efforts to improve operations

Isao Tanaka, Seiji Yahata, Satoshi Nakayama, Isao Shiina et al.
BMC Health Services Research
Quality and Supply Management
article

Development of a centralized progress management system using lean thinking and efforts to improve operations

Isao Tanaka, Seiji Yahata, Satoshi Nakayama, Isao Shiina, Kazuo Shimura, Masami Takeuchi, Yasuhiro Goto
article en

Abstract

In this study, we improved MRI room operations by applying Lean Thinking principles with a strong emphasis on leadership and ICT integration. The primary objectives were to enhance MRI appointment slot utilization, reduce patient waiting times, and minimize referrals to external facilities. Lean methodologies such as Kaizen, 5 S, Value Stream Mapping, Standard Work, Spaghetti Chart, and Root Cause Analysis were used to identify inefficiencies and implement structured improvements. A centralized ICT-based management system was introduced to enable real-time tracking and enhance workflow coordination. Leadership played a key role in fostering staff engagement and continuous improvement. MRI workflows were analyzed using Lean tools to identify operational bottlenecks and streamline processes. A structured improvement approach was developed through brainstorming sessions and weekly short meetings to refine management practices. The ICT system facilitated real-time monitoring of patient progress and scheduling adjustments. The 5 S methodology was employed to improve workspace organization, while Kaizen supported incremental daily improvements based on staff input. Following these interventions, MRI appointment reservations increased by 26% and completed examinations grew by 19%, with further daily management refinements contributing additional improvements of 34% and 28%, respectively. Patient waiting times were significantly reduced from an average of 45 days to 5 days, and monthly external referrals for MRI examinations declined from 300 to 50. These outcomes demonstrate that the integrated application of Lean Thinking and ICT not only substantially enhanced operational efficiency, reduced patient delays, and optimized resource utilization but also improved patient access and workflow coordination. Leadership, combined with a supportive and collaborative culture, played a key role in empowering team members to engage in continuous improvement. Open communication, the active valuation of staff input, and the delegation of responsibilities contributed to establishing a sustainable model for process enhancement. Although challenges such as the need for continuous adjustments in daily management and the complexity of coordinating staff schedules while maintaining patient care remained, these results confirm that Lean Thinking originally developed in manufacturing can be effectively adapted to healthcare settings to enhance productivity, service accessibility, and overall operational performance.

BMC Health Services ResearchVol. 25(1)
National Institutes for Quantum Science and Technology (JP), Komazawa University (JP)
Openalex Percentile: Top 25%
Quality and Supply Management
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.