Experimental and kinetic study of the microwave-assisted catalytic conversion of glucose

• The SnCl4-catalyzed conversion of glucose into platform chemicals was investigated under microwave irradiation. • Process parameters like water–methanol solvent composition, temperature, and catalyst loading were optimized. • The first-order models based on the power law kinetics were developed, and the kinetic parameters were regressed against the experimental data. • The rate equations with the kinetic parameters can be used for reactor modeling, simulation, and optimization applications. Microwave technology offers rapid, selective, and efficient heating, making it a valuable tool for process intensification. In this context, this study employed microwave energy for rapid reaction optimization and reliable kinetic analysis for the catalytic conversion of glucose. Dehydration (DeH) and retro-aldol condensation (RAC) are two main routes for the catalytic conversion of glucose into valuable platform chemicals such as levulinic acid, methyl lactate, and other byproducts. Both DeH and RAC reactions were analyzed together in this study, taking into account their competitive nature. The experimental investigation focused on examining the effects of solvent composition (0–100 % H 2 O with methanol as cosolvent), reaction temperature (140–180 °C), and catalyst-to-feed molar ratios (0.05–0.21) on the parallel Deh (HMF, levulinic acid, and methyl levulinate) and RAC (lactic acid and methyl lactate) reactions with the modern automated Chemspeed Swing synthesis apparatus equipped with a Biotage microwave reactor. The homogeneous Lewis acid (SnCl 4 ·5H 2 O) was selected as a catalyst through our initial screening due to its activity for both DeH and RAC reactions. The experiments, conducted for 15 min under microwave irradiation, revealed that the highest yield of levulinic acid (50.5 mol %) was achieved in pure water at 180 °C, while the highest yield of methyl lactate (75.9 mol%) was obtained in a solvent mixture comprising 7.5 % water and 92.5 % methanol at 180 °C. Subsequently, rate models based on the power law kinetics were proposed, and the numerical values of the model parameters were determined from the screening experimental data using non-linear regression analysis with Aspen Plus software. These model parameters were further fine-tuned with additional time-resolved experiments performed under the optimal conditions identified for levulinic acid and methyl lactate. The model responses were in very good agreement with the experimental results. The rate equations with the kinetic parameters can be used for the reactor modeling, simulation, and optimization.

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Publication Details

Journal
Chemical Engineering and Processing - Process Intensification
Published
2025-12-22
DOI
https://doi.org/10.1016/j.cep.2025.110667
Primary Topic
Catalysis for Biomass Conversion
Type
article
Field-Weighted Citation Impact
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article

Experimental and kinetic study of the microwave-assisted catalytic conversion of glucose

Timo Repo, Ville Alopaeus, Joseph Install, Syed Ejaz Haider et al.
Chemical Engineering and Processing - Process Intensification
Catalysis for Biomass Conversion
article

Experimental and kinetic study of the microwave-assisted catalytic conversion of glucose

Timo Repo, Ville Alopaeus, Joseph Install, Syed Ejaz Haider, Miia Kokkonen
article en

Abstract

• The SnCl4-catalyzed conversion of glucose into platform chemicals was investigated under microwave irradiation. • Process parameters like water–methanol solvent composition, temperature, and catalyst loading were optimized. • The first-order models based on the power law kinetics were developed, and the kinetic parameters were regressed against the experimental data. • The rate equations with the kinetic parameters can be used for reactor modeling, simulation, and optimization applications. Microwave technology offers rapid, selective, and efficient heating, making it a valuable tool for process intensification. In this context, this study employed microwave energy for rapid reaction optimization and reliable kinetic analysis for the catalytic conversion of glucose. Dehydration (DeH) and retro-aldol condensation (RAC) are two main routes for the catalytic conversion of glucose into valuable platform chemicals such as levulinic acid, methyl lactate, and other byproducts. Both DeH and RAC reactions were analyzed together in this study, taking into account their competitive nature. The experimental investigation focused on examining the effects of solvent composition (0–100 % H 2 O with methanol as cosolvent), reaction temperature (140–180 °C), and catalyst-to-feed molar ratios (0.05–0.21) on the parallel Deh (HMF, levulinic acid, and methyl levulinate) and RAC (lactic acid and methyl lactate) reactions with the modern automated Chemspeed Swing synthesis apparatus equipped with a Biotage microwave reactor. The homogeneous Lewis acid (SnCl 4 ·5H 2 O) was selected as a catalyst through our initial screening due to its activity for both DeH and RAC reactions. The experiments, conducted for 15 min under microwave irradiation, revealed that the highest yield of levulinic acid (50.5 mol %) was achieved in pure water at 180 °C, while the highest yield of methyl lactate (75.9 mol%) was obtained in a solvent mixture comprising 7.5 % water and 92.5 % methanol at 180 °C. Subsequently, rate models based on the power law kinetics were proposed, and the numerical values of the model parameters were determined from the screening experimental data using non-linear regression analysis with Aspen Plus software. These model parameters were further fine-tuned with additional time-resolved experiments performed under the optimal conditions identified for levulinic acid and methyl lactate. The model responses were in very good agreement with the experimental results. The rate equations with the kinetic parameters can be used for the reactor modeling, simulation, and optimization.

Chemical Engineering and Processing - Process IntensificationVol. 220
Openalex Percentile: Top 43%
Catalysis for Biomass Conversion
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