Synergistic Optimization of Multiple Properties: Enhancement Mechanism of Thermoelectric and Mechanical Performances of Ta-Doped In2O3 Materials for Advanced Energy Harvesting Applications

To improve the comprehensive performance of indium oxide (In2O3) thermoelectric materials, this study systematically investigates the regulatory effects of tantalum (Ta) doping on their electrical transport characteristics, thermoelectric conversion efficiency, and mechanical properties. The results show that Ta doping achieves synchronous optimization of multiple properties through precise regulation of crystal structure, electronic structure, and microdefects. In terms of electrical transport, the electron doping effect of Ta5+ substituting In3+ and the introduction of impurity levels lead to a continuous increase in carrier concentration; lattice relaxation and impurity band formation at high doping concentrations promote mobility to first decrease and then increase, resulting in a significant growth in electrical conductivity. Although the absolute value of the Seebeck coefficient slightly decreases, the growth rate of electrical conductivity far exceeds the attenuation rate of its square, increasing the power factor from 1.83 to 5.26 μWcm−1K−2 (973 K). The enhancement of density of states near the Fermi level not only optimizes carrier transport efficiency but also provides electronic structure support for synergistic performance improvement. For thermoelectric conversion efficiency, the substantial increase in power factor collaborates with thermal conductivity suppression induced by lattice distortion and impurity scattering, leading to a leapfrog increase in ZT value from 0.055 to 0.329 (973 K). In terms of mechanical properties, lattice distortion strengthening, formation of strong Ta-O covalent bonds, and dispersion strengthening effect significantly improve the Vickers hardness of the material. Ta doping breaks the bottleneck of mutual property constraints in traditional modification through an integrated mechanism of “electronic structure regulation-carrier transport optimization-multiple performance synergistic enhancement”, providing a key strategy for designing high-performance indium oxide-based thermoelectric materials and facilitating their practical application in the field of green energy conversion.