Sprayer Boom Balance Control Technologies: A Survey

The operational efficiency and precision of boom sprayers, as critical equipment for protecting field crops, are vital to global food security and agricultural sustainability. In precision agriculture systems, achieving uniform pesticide application fundamentally depends on maintaining stable boom posture during operation. However, severe boom vibration not only directly causes issues like missed spraying, double spraying, and pesticide drift but also represents a critical bottleneck constraining its functional realization in cutting-edge applications. Despite its importance, achieving absolute boom stability is a complex task. Its suspension system design faces a fundamental technical contradiction: effectively isolating high-frequency vehicle vibrations caused by ground surfaces while precisely following large-scale, low-frequency slope variations in the field. This paper systematically traces the evolutionary path of self-balancing boom technology in addressing this core contradiction. First, the paper conducts a dynamic analysis of the root causes of boom instability and the mechanism of its detrimental physical effects on spray quality. This serves as a foundation for the subsequent discussion on technical approaches for boom support and balancing systems. The paper also delves into the evolution of sensing technology, from “single-point height measurement” to “point cloud morphology perception,” and provides a detailed analysis of control strategies from classical PID to modern robust control and artificial intelligence methods. Furthermore, this paper explores the deep integration of this technology with precision agriculture applications, such as variable rate application and autonomous navigation. In conclusion, the paper summarizes the main challenges facing current technology and outlines future development trends, aiming to provide a comprehensive reference for research and development in this field.

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Publication Details

Journal
Agronomy
Published
2025-12-22
DOI
https://doi.org/10.3390/agronomy16010033
Primary Topic
Plant Surface Properties and Treatments
Type
article
Field-Weighted Citation Impact
0.00

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article

Sprayer Boom Balance Control Technologies: A Survey

Shulong Zhang, Tianxi Liu, Chun Chang, Longfei Cui et al.
Agronomy
Plant Surface Properties and Treatments
article

Sprayer Boom Balance Control Technologies: A Survey

Shulong Zhang, Tianxi Liu, Chun Chang, Longfei Cui, Suming Ding, Zhiming Wei, Xinyu Xue, Chen Cai
article en

Abstract

The operational efficiency and precision of boom sprayers, as critical equipment for protecting field crops, are vital to global food security and agricultural sustainability. In precision agriculture systems, achieving uniform pesticide application fundamentally depends on maintaining stable boom posture during operation. However, severe boom vibration not only directly causes issues like missed spraying, double spraying, and pesticide drift but also represents a critical bottleneck constraining its functional realization in cutting-edge applications. Despite its importance, achieving absolute boom stability is a complex task. Its suspension system design faces a fundamental technical contradiction: effectively isolating high-frequency vehicle vibrations caused by ground surfaces while precisely following large-scale, low-frequency slope variations in the field. This paper systematically traces the evolutionary path of self-balancing boom technology in addressing this core contradiction. First, the paper conducts a dynamic analysis of the root causes of boom instability and the mechanism of its detrimental physical effects on spray quality. This serves as a foundation for the subsequent discussion on technical approaches for boom support and balancing systems. The paper also delves into the evolution of sensing technology, from “single-point height measurement” to “point cloud morphology perception,” and provides a detailed analysis of control strategies from classical PID to modern robust control and artificial intelligence methods. Furthermore, this paper explores the deep integration of this technology with precision agriculture applications, such as variable rate application and autonomous navigation. In conclusion, the paper summarizes the main challenges facing current technology and outlines future development trends, aiming to provide a comprehensive reference for research and development in this field.

AgronomyVol. 16(1)
Shandong Academy of Agricultural Machinery Sciences (CN), Ministry of Agriculture and Rural Affairs (CN), Nanjing Institute of Agricultural Mechanization (CN)
Chinese Academy of Agricultural Sciences, National Key Research and Development Program of China, Agricultural Science and Technology Innovation Program
Zero hunger
Openalex Percentile: Top 25%
Plant Surface Properties and Treatments
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