Design and Evaluation of an Automated Rod-Feeding Mechanism for Small Arch Shed Machine Based on Kinematics

Current small arch shed machine designs rely on manual pole placements, resulting in low construction efficiency and mechanized levels. These machines were not designed with key components tailored to the agronomic requirements of Xinjiang’s small arch shed cotton cultivation model. An automated rod-feeding mechanism for a small arch shed was designed using SolidWorks 2023 to bridge this gap. Its major components include rod separation and conveying units, enabling the separation and orderly transportation of tunnel rods. A kinematic simulation of the conveyor rod during the transport process using ADAMS 2024.1 software was performed to examine the effects of motor speed, synchronous belt stop block height, and horizontal distance on the conveyor rod. Using MATLAB 2023a to fit the center-of-mass distance curve yields the optimal values for the parameters (motor speed = 17.57 rpm, stop block height = 16.79 mm, and horizontal distance = 103.95 mm). Bench test results confirmed the simulation performance of the device with a motor speed of 17 rpm, a synchronous belt stop block height of 15 mm, and a horizontal distance of 100 mm. The automated rod-feeding device exhibited an 80.8% feeding rate. The prototype operates stably, and this design can serve as a reference for developing automated equipment for small arch sheds.