Robust and Efficient Federated Learning for Machinery Fault Diagnosis in Internet of Things

Recently, Internet of Things (IoT) has been increasingly integrated into the automotive sector, enabling the development of diverse applications such as the Internet of Vehicles (IoV) and intelligent connected vehicles. Leveraging IoV technologies, operational data from core vehicle components can be collected and analyzed to construct fault diagnosis models, thereby enhancing vehicle safety. However, automakers often struggle to acquire sufficient fault data to support effective model training. To address this challenge, a robust and efficient federated learning method (REFL) is constructed for machinery fault diagnosis in collaborative IoV, which can organize multiple companies to collaboratively develop a comprehensive fault diagnosis model while keeping their data locally. In the REFL, the gradient-based adversary algorithm is first introduced to the fault diagnosis field to enhance the deep learning model robustness. Moreover, the adaptive gradient processing process is designed to improve the model training speed and ensure the model accuracy under unbalance data scenarios. The proposed REFL is evaluated on non-independent and identically distributed (non-IID) real-world machinery fault dataset. Experiment results demonstrate that the REFL can achieve better performance than traditional learning methods and are promising for real industrial fault diagnosis.

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Publication Details

Journal
Computers, materials & continua/Computers, materials & continua (Print)
Published
2025-12-22
DOI
https://doi.org/10.32604/cmc.2025.075156
Primary Topic
Machine Learning and ELM
Type
article
Field-Weighted Citation Impact
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article

Robust and Efficient Federated Learning for Machinery Fault Diagnosis in Internet of Things

Bin Zhou, Haibin He, Zehui Zhang, Hao Liu et al.
Computers, materials & continua/Computers, materials & continua (Print)
Machine Learning and ELM
article

Robust and Efficient Federated Learning for Machinery Fault Diagnosis in Internet of Things

Bin Zhou, Haibin He, Zehui Zhang, Hao Liu, Zhen Wu, Jie Wu, Linlin Zhang
article en

Abstract

Recently, Internet of Things (IoT) has been increasingly integrated into the automotive sector, enabling the development of diverse applications such as the Internet of Vehicles (IoV) and intelligent connected vehicles. Leveraging IoV technologies, operational data from core vehicle components can be collected and analyzed to construct fault diagnosis models, thereby enhancing vehicle safety. However, automakers often struggle to acquire sufficient fault data to support effective model training. To address this challenge, a robust and efficient federated learning method (REFL) is constructed for machinery fault diagnosis in collaborative IoV, which can organize multiple companies to collaboratively develop a comprehensive fault diagnosis model while keeping their data locally. In the REFL, the gradient-based adversary algorithm is first introduced to the fault diagnosis field to enhance the deep learning model robustness. Moreover, the adaptive gradient processing process is designed to improve the model training speed and ensure the model accuracy under unbalance data scenarios. The proposed REFL is evaluated on non-independent and identically distributed (non-IID) real-world machinery fault dataset. Experiment results demonstrate that the REFL can achieve better performance than traditional learning methods and are promising for real industrial fault diagnosis.

Computers, materials & continua/Computers, materials & continua (Print)Vol. 87(1)
Industry, innovation and infrastructure
Openalex Percentile: Top 19%
Machine Learning and ELM
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