Diffusion and Critical Hydrogen Content of Carbon Steels with Different Strengths and Microstructures

Four thermomechanically rolled carbon steels with different strength levels and microstructures, namely S355M, X65M, S960M, and S1100M, were selected, and their critical hydrogen contents H<sub>crit</sub> were determined. H<sub>crit</sub> is the hydrogen content where brittle fracture of the steel can occur. The H<sub>crit</sub> values for the four carbon steels are 2.03 (S355M), 0.91 (X65M), 0.32 (S960M), and 0.53 ppm (S1100M). Bainitic carbon steel S1100M outperforms lower-strength tempered martensitic steel S960M in terms of resistance to hydrogen embrittlement. All other steels follow the trend that a higher strength of steel results in a lower resistance to hydrogen embrittlement. The root cause for the beneficial behavior of bainitic steels is discussed.

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Publication Details

Journal
Materials
Published
2025-12-19
DOI
https://doi.org/10.3390/ma19010015
Primary Topic
Hydrogen embrittlement and corrosion behaviors in metals
Type
article
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article

Diffusion and Critical Hydrogen Content of Carbon Steels with Different Strengths and Microstructures

R. Egger, Matthias Eichinger, Gregor Mori, Dino Zwittnig et al.
Materials
Hydrogen embrittlement and corrosion behaviors in metals
article

Diffusion and Critical Hydrogen Content of Carbon Steels with Different Strengths and Microstructures

R. Egger, Matthias Eichinger, Gregor Mori, Dino Zwittnig, Martin Mülleder, Claudius Schindler
article en

Abstract

Four thermomechanically rolled carbon steels with different strength levels and microstructures, namely S355M, X65M, S960M, and S1100M, were selected, and their critical hydrogen contents H<sub>crit</sub> were determined. H<sub>crit</sub> is the hydrogen content where brittle fracture of the steel can occur. The H<sub>crit</sub> values for the four carbon steels are 2.03 (S355M), 0.91 (X65M), 0.32 (S960M), and 0.53 ppm (S1100M). Bainitic carbon steel S1100M outperforms lower-strength tempered martensitic steel S960M in terms of resistance to hydrogen embrittlement. All other steels follow the trend that a higher strength of steel results in a lower resistance to hydrogen embrittlement. The root cause for the beneficial behavior of bainitic steels is discussed.

MaterialsVol. 19(1)
Montanuniversität Leoben (AT), Voestalpine (Austria) (AT)
Openalex Percentile: Top 48%
Hydrogen embrittlement and corrosion behaviors in metals
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Diffusion and Critical Hydrogen Content of Carbon Steels with Different Strengths and Microstructures — R. Egger, Matthias Eichinger, et al. · Materials (2025) | TGRS Research Map | TGRS