Die casting mold design of CH367B1 aluminum alloy throttle valve body

As a core component of the automotive engine intake system, the throttle valve body is subjected to long-term engine vibrations. Defects such as gas pores and shrinkage pores in the die-cast part will cause uneven stiffness of the throttle valve body, and thus lead to fatigue failure due to local stress concentration under vibration loads. In this paper, the aluminium alloy was used as the die-casting alloy to design an efficient and simple die-casting mould for CH367B1 aluminium alloy throttle valve body. After measuring the target dimensions and conducting a preliminary analysis of the UG 3D drawing of the part, the size and structure of the valve body were analysed according to the 3D model of the part to select the appropriate parting surface. In the design process, the clamping force, chamber capacity, projected area and other parameters were calculated in order to select a suitable die-casting machine. Part-related dimensions and features were analyzed. Push-out mechanisms, molded parts, guide mechanisms, etc. were designed. The whole set of molds was obtained. Suitable casting systems were designed by calculating and checking references. Mold flow analysis was carried out using ProCAST2021 software. The optimal solution was selected by observing the liquid metal filling process and the distribution of defects, and then calibrated.