Explosive Welding of Low-Plastic Steels

For 30KhGSA grade steel with different hardness, two methods of creating a weld by explosive welding of low-plastic materials without cracking have been experimentally investigated: 1) the use of welding modes that lead to the formation of a flat, waveless contact zone; 2) the use of a ductile intermediate layer, so that the welding modes corresponding to the strength properties of the material of this layer can be applyed. A scale of characteristic sizes has been constructed that marks the bounderies between the flow zones of the material with different strain rates and makes it possible to estimate the thickness of the plastic deformation localization band and the zone of intense plastic deformation. It is shown that the minimum thickness of the intermediate layer, at which it is not fragmented during joint plastic deformation of the welded plates, is determined by the thickness of the plastic deformation localization band. The principal possibility of explosive welding of plates with an intermediate layer produced by detonation spraying is shown for the first time.

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Publication Details

Journal
Journal of Applied Mechanics and Technical Physics
Published
2025-06-01
DOI
https://doi.org/10.1134/s0021894425700063
Primary Topic
Advanced Welding Techniques Analysis
Type
article
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article

Explosive Welding of Low-Plastic Steels

Journal of Applied Mechanics and Technical Physics
Advanced Welding Techniques Analysis
article

Explosive Welding of Low-Plastic Steels

article en

Abstract

For 30KhGSA grade steel with different hardness, two methods of creating a weld by explosive welding of low-plastic materials without cracking have been experimentally investigated: 1) the use of welding modes that lead to the formation of a flat, waveless contact zone; 2) the use of a ductile intermediate layer, so that the welding modes corresponding to the strength properties of the material of this layer can be applyed. A scale of characteristic sizes has been constructed that marks the bounderies between the flow zones of the material with different strain rates and makes it possible to estimate the thickness of the plastic deformation localization band and the zone of intense plastic deformation. It is shown that the minimum thickness of the intermediate layer, at which it is not fragmented during joint plastic deformation of the welded plates, is determined by the thickness of the plastic deformation localization band. The principal possibility of explosive welding of plates with an intermediate layer produced by detonation spraying is shown for the first time.

Journal of Applied Mechanics and Technical PhysicsVol. 66(3)
Lavrentyev Institute of Hydrodynamics (RU)
Sustainable cities and communities
Openalex Percentile: Top 46%
Advanced Welding Techniques Analysis
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